Repair Procedures: Replacement
- Remove the front wheel and tire (A) from front hub.
Tightening Torque:
88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)
NOTE: Be careful not to damage to the hub bolts when removing the front wheel and tire (A). - Loosen the guide rod bolt (B) and then pivot the caliper body (A) up out of the way.
Tightening Torque:
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
- Remove the pad return spring (A) and then separate the brake pad.
Tightening Torque:
274.6 ~ 294.2 N.m (28.0 ~ 30.0 kgf.m, 202.5 ~ 217.0 lb-ft)
- Remove the brake caliper mounting bolts, and then place the brake caliper assembly (A) with wire.
Tightening Torque:
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
- Loosen the caulking nut (A).
Tightening Torque:
294.2 ~ 313.8 N.m (30.0 ~ 32.0 kgf.m, 217.0 ~ 231.5 lb-ft)
NOTE: The front hub caulking nut should be replaced with new ones.
After installation caulking nut (A), must be caulked certainly using a chisel and hammer. - Remove the tie rod end ball joint from the knuckle.
- Remove the split pin (A).
- Loosen the nut and then remove the ball joint (B).
Tightening Torque:
34.3 ~ 44.1 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.5 lb-ft)
- Remove the wheel speed sensor (B) from the front axle assembly (A).
Tightening Torque:
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)
- Loosen the bolt & nut after removing the pin (A).
Tightening Torque:
98.1 ~ 117.7 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.6 lb-ft)
NOTE: Do not use a bar to release the lower arm from the knuckle. - Remove the lower arm from the knuckle by using the SST (09568-4R100).
- Install the support bolt (A) from bolt hole.
- Install the support body (B) from front axle.
- Tighten the bolt (C).
- Disconnect the driveshaft (A) from the front hub assembly.
- Loosen the front brake disc mount screw and then remove the front brake disc.
Tightening Torque:
4.9 ~ 5.8 N.m (0.5 ~ 0.6 kgf.m, 3.6 ~ 4.3 lb-ft)
- Loosen the strut mount bolts and then remove the knuckle assembly (A).
Tightening Torque:
196.1 ~ 215.7 N.m (20.0 ~ 22.0 kgf.m, 144.7 ~ 159.1 lb-ft)
- Install in the reverse order of removal.NOTE:
- Use a SST (09581-2T100) when installing the Brake Caliper Assembly.
(Refer to Brake System - "FRONT DISC BRAKE ") - Check the Front Alignment.
(Refer to Suspension System - "ALIGNMENT ")