Engine Control System - 1.6: Injector: Replacement

Information 

• Install the combustion seal using a special service tool (SST: 09353 - L1100).

Courtesy of HYUNDAI MOTOR AMERICA

1. Remove the combustion seal (A).
   NOTE:

   • Be careful not to damage the injector while remove the combustion seal.
   • Remove the combustion seal using a nipper.

   Courtesy of HYUNDAI MOTOR AMERICA

2. Before the assembly of the sealing ring the groove must be cleaned using a clean cloth.
3. Install the combustion seal using a special service tool (SST: 09353 - L1100).
   1. Place the seal installing guide (B) on the tip of the injector not to damage the injector tip (A).

      Courtesy of HYUNDAI MOTOR AMERICA

   2. Install the combustion seal (A) to the seal installing guide.

      Courtesy of HYUNDAI MOTOR AMERICA

   3. Input the seal to A direction of the installer, and push it to B direction until it reaches the combustion seal installation area.
      NOTE:

      • The complete assembly must not take longer than 2 to 3 seconds.

      Courtesy of HYUNDAI MOTOR AMERICA

      Courtesy of HYUNDAI MOTOR AMERICA

   4. Install the compressor (A) and disconnect it after rotating 3-4 times to left and right direction.

      Courtesy of HYUNDAI MOTOR AMERICA

   5. Check the combustion seal (A) installation.

      Courtesy of HYUNDAI MOTOR AMERICA