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Assembly (1)

  1. As shown below, use a drift (commercial service tool .22) to drive manual shaft oil seal into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seal.
    • Do not reuse manual shaft oil seal.
    Fig 1: Installing Drive Manual Shaft Oil Seal Into Transmission Case Until It Is Flush
    G02038237Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.
    Fig 2: Installing Detent Spring And Spacer In Transmission Case
    G02038238Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Assemble manual shaft, manual plate, and parking rod after installing manual shaft to transmission case.
  4. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2+/-0.5 mm over the manual plate.
      • Do not reuse retaining pin.
    Fig 3: Installing Retaining Pin Into The Manual Plate And Manual Shaft
    G02038239Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      CAUTION:
      • Drive retaining pin to 5+/-1 mm over the transmission case.
      • Do not reuse retaining pin.
    Fig 4: Installing Retaining Pin Into The Transmission Case And Manual Shaft
    G02038240Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install terminal cord assembly in transmission case.
    CAUTION: Apply petroleum jelly to O-ring.
    Fig 5: Installing Terminal Cord Assembly In Transmission Case
    G02038241Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install terminal cord assembly connectors in bracket.
    Fig 6: Installing Terminal Cord Assembly Connectors In Bracket
    G02038242Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install O-rings in servo assembly.
    CAUTION: Do not reuse O-rings.
    Apply petroleum jelly to O-rings.
  9. Install return spring in servo assembly.
  10. Install servo assembly in transmission case.
    Fig 7: Installing Return Spring In Servo Assembly
    G02038243Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using snap ring pliers, install snap ring in transmission case.
    Fig 8: Installing Snap Ring In Transmission Case
    G02038244Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install lip seal and D-ring in reverse brake piston.
    CAUTION:
    • Do not reuse lip seal and lathe cut seal ring.
    • Apply petroleum jelly to lip seal.
    • Apply ATF to D-ring.
    Fig 9: Installing Lip Seal And D-Ring In Reverse Brake Piston
    G02038245Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 10: Installing Reverse Brake Piston In Transmission Case
    G02038246Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install seal rings in drum support.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 11: Installing Seal Rings In Drum Support
    G02038247Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install needle bearing in transmission case.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 12: Installing Needle Bearing In Transmission Case
    G02038248Courtesy of NISSAN MOTOR CO., U.S.A.
  16. After installing the return spring and spring retainer in transmission case, use a clutch spring compressor to install snap ring in transmission case.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak.
    Fig 13: Installing Snap Ring In Transmission Case
    G02038249Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install reverse brake retaining plate, drive plate, driven plate and dish plate in transmission case.
    Fig 14: Installing Reverse Brake Retaining, Drive, Driven And Dish Plates In Transmission Case
    G02038250Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Assemble N-spring.
    Fig 15: Assembling N-Spring In Transmission Case
    G02038251Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install snap ring in transmission case.
    Fig 16: Install Snap Ring In Transmission Case
    G02038252Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.
    1. Specified clearance "A": 
      1. Standard: 0.7 - 1.1 mm (0.028 - 0.043 in) 
    2. Retaining plate: 
      1. Refer to "REVERSE BRAKE ".
    Fig 17: Measuring Clearance Between Retaining Plate And Snap Ring
    G02038253Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install return spring in parking pawl.
    Fig 18: Installing Return Spring In Parking Pawl
    G02038254Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install parking pawl and pawl shaft in output shaft & companion flange complement.
    Fig 19: Installing Parking Pawl And Pawl Shaft In Output Shaft & Companion Flange Complement
    G02038255Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install parking actuator support in output shaft & companion flange complement.
    Fig 20: Installing Parking Actuator Support In Output Shaft & Companion Flange Complement
    G02038256Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install intermediate shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)
    Fig 21: Installing Intermediate Shaft In Transmission Case
    G02038257Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Install revolution sensor in transmission case.
    Fig 22: Installing Revolution Sensor In Transmission Case
    G02038258Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install needle bearing in transmission case.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 23: Installing Needle Bearing In Transmission Case
    G02038259Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".) to output shaft & companion flange complement as shown in illustration.
    CAUTION: Complete remove all moisture, oil and old sealant, etc. From the transmission case and output shaft & companion flange complement mounting surfaces.
    Fig 24: Removing All Moisture, Oil And Old Sealants
    G02038260Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install output shaft & companion flange complement in transmission case.
    Fig 25: Installing Output Shaft & Companion Flange Complement In Transmission Case
    G02038261Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Tighten output shaft & companion flange complement mounting bolts to specified torque. (Because terminal bracket is tightened together with output shaft & companion flange, it should be installed before procedure 27.)
    CAUTION: Do not reuse self-sealing bolt.
    1. Output shaft & companion flange complement mounting bolt:
    2. 52 N.m (5.3 kg-m, 38 ft-lb)
      Fig 26: Tightening Output Shaft, Companion Flange Complement Mounting Bolts To Specified Torque
      G02038262Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Self-sealing bolt:
    4. 61 N.m (6.2 kg-m, 45 ft-lb)
  30. Install direct clutch assembly in transmission case.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.
  31. Install needle bearing in high and low reverse clutch drum.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 27: Installing Needle Bearing In High And Low Reverse Clutch Drum
    G02038263Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install high and low reverse clutch assembly in transmission case.
    CAUTION: Be sure to replace high and low reverse clutch and mid sun gear as a set.
    Fig 28: Installing High And Low Reverse Clutch Assembly In Transmission Case
    G02038264Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Using a flat-bladed screwdriver, range the drive plate.
    Fig 29: Using A Flat-Bladed Screwdriver, Range Drive Plate
    G02038265Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Install mid sun gear assembly in transmission case.
    Fig 30: Installing Mid Sun Gear Assembly In Transmission Case
    G02038266Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion A of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion B of rear sun gear.
    Fig 31: Checking That Portion A Of High And Low Reverse Clutch Drum
    G02038267Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
  36. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race.
    Fig 32: Installing Bearing Race In Rear Carrier Assembly
    G02038268Courtesy of NISSAN MOTOR CO., U.S.A.
  37. Install rear carrier assembly in transmission case.
    Fig 33: Installing Rear Carrier Assembly In Transmission Case
    G02038269Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install needle bearing (rear side) in mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 34: Installing Needle Bearing (Rear Side) In Mid Carrier Assembly
    G02038270Courtesy of NISSAN MOTOR CO., U.S.A.
  39. Install needle bearing (front side) in mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 35: Installing Needle Bearing (Front Side) In Mid Carrier Assembly
    G02038271Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Install mid carrier assembly in transmission case.
    Fig 36: Installing Mid Carrier Assembly In Transmission Case
    G02038272Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install front carrier assembly in transmission case. (With input clutch assembly and rear internal gear.)
    Fig 37: Installing Front Carrier Assembly In Transmission Case
    G02038273Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install seal rings in input clutch assembly.
    CAUTION:
    • Do not reuse seal rings.
    • Apply petroleum jelly to seal rings.
    Fig 38: Installing Seal Rings In Input Clutch Assembly
    G02038274Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install band servo anchor end pin and lock nut in transmission case.
    CAUTION: Do not reuse band servo anchor end pin.
    Fig 39: Installing Band Servo Anchor End Pin And Lock Nut In Transmission Case
    G02038275Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install brake band in transmission case.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.
    Fig 40: Installing Brake Band In Transmission Case
    G02038276Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install front sun gear in transmission case.
    CAUTION: Apply ATF to front sun gear bushing and one-way clutch end bearing.
    Fig 41: Installing Front Sun Gear In Transmission Case
    G02038277Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install needle bearing in front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing.
    Fig 42: Installing Needle Bearing In Front Sun Gear
    G02038278Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 43: Installing Brake Band Contacts Front Sun Gear Drum Evenly
    G02038279Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.
      1. : 5.0 N.m (0.51 kg-m, 44 in-lb) 
    3. Back of band servo anchor end pin three turns.
    4. While band servo anchor end pin, tighten lock nut to specified torque.
    Fig 44: Tightening Band Servo Anchor End Pin To Specified Torque
    G02038280Courtesy of NISSAN MOTOR CO., U.S.A.
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