Diagnostic Procedure
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
- Turn ignition switch OFF.
- Disconnect EVAP canister purge volume control solenoid valve harness connector.
- Turn ignition switch ON.
- Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and engine ground with CONSULT-II or tester.
Voltage: Battery voltage
OK or NG
- OK: GO TO 3 .
- NG: GO TO 2.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors E15, F18
- Harness connectors F56, F197
- Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay
- : Repair harness or connectors.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
- Turn ignition switch OFF.
- Disconnect ECM harness connector.
- Check harness continuity between ECM terminal 10 and EVAP canister purge volume control solenoid valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
- Also check harness for short to ground and short to power.
OK or NG
- OK: GO TO 5 .
- NG: GO TO 4.
- DETECT MALFUNCTIONING PART
Check the following.
- Harness connectors F197, F56
- Harness for open or short between ECM and EVAP canister purge volume control solenoid valve
- : Repair open circuit or short to ground or short to power in harness or connectors.
- CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG
- OK: GO TO 6.
- NG: Repair it.
- CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
- Disconnect EVAP control system pressure sensor harness connector.
- Check connectors for water.
Water should not exist.
OK or NG
- OK: GO TO 7.
- NG: Replace EVAP control system pressure sensor.
- CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
- Remove EVAP control system pressure sensor with its harness connector connected. See Figure
.CAUTION: Never apply force to the air hole protector of the sensor if equipped.
- Remove hose from EVAP control system pressure sensor.
- Turn ignition switch ON.
- Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in Figure
.CAUTION:
- Always calibrate the vacuum pump gauge when using it.
- Do not apply below -20 kPa (-150 mmHg, -5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
- Check input voltage between ECM terminal 60 and ground. See Figure and Figure .
CAUTION: Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; use a new one.OK or NG
- OK (With CONSULT-II): GO TO 8.
- OK (Without CONSULT-II): GO TO 9 .
- NG: Replace EVAP control system pressure sensor.
- Remove EVAP control system pressure sensor with its harness connector connected. See Figure
.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
- Turn ignition switch OFF.
- Reconnect harness connectors disconnected.
- Start engine.
- Perform PURG VOL CONT/V in ACTIVE TEST mode with CONSULT-II. Check that engine speed varies according to the valve opening. See Figure .
OK or NG
- OK: GO TO 10 .
- NG: GO TO 9.
- CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. See Figure .
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. See Figure .
OK or NG
- OK: GO TO 10.
- NG: Replace EVAP canister purge volume control solenoid valve.
- CHECK RUBBER TUBE FOR CLOGGING
- Disconnect rubber tube connected to EVAP canister vent control valve.
- Check the rubber tube for clogging.
OK or NG
- OK: GO TO 11.
- NG: Clean the rubber tube using an air blower.
- CHECK EVAP CANISTER VENT CONTROL VALVE-I
- Remove EVAP canister vent control valve from EVAP canister.
- Check portion B of EVAP canister vent control valve for being rusted. See Figure .
OK or NG
- OK: GO TO 11.
- NG: Replace EVAP canister vent control valve.
- CHECK EVAP CANISTER VENT CONTROL VALVE-II
With CONSULT-II
- Reconnect harness connectors disconnected.
- Turn ignition switch ON.
- Perform VENT CONTROL/V in ACTIVE TEST mode.
- Check air passage continuity and operation delay time. See Figure .
Operation takes less than 1 second.
Without CONSULT-II
Check air passage continuity and operation delay time under the following conditions. See Figure .
Make sure new O-ring is installed properly.
Operation takes less than 1 second.
OK or NG
- OK: GO TO 14 .
- NG: GO TO 13.
- CHECK EVAP CANISTER VENT CONTROL VALVE-III
- Clean the air passage (Portion A to B ) of EVAP canister vent control valve using an air blower.
- Perform procedure 9 again.
OK or NG
- OK: GO TO 14.
- NG: Replace EVAP canister vent control valve.
- CHECK IF EVAP CANISTER SATURATED WITH WATER
- Remove EVAP canister with EVAP canister vent control valve attached.
- Check if water will drain from the EVAP canister. See Figure .
Yes or No
- Yes: GO TO 15.
- No: GO TO 18 .
- CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb).
OK or NG
- OK: GO TO 17 .
- NG: GO TO 16.
- DETECT MALFUNCTIONING PART
Check the following.
- EVAP canister for damage
- EVAP hose between EVAP canister and water separator for clogging or poor connection
- : Repair house or replace EVAP canister.
- CHECK WATER SEPARATOR
- Check visually for insect nests in the water separator air inlet.
- Check visually for cracks or flaws in the appearance.
- Check visually for cracks or flaws in the hose.
- Check that A and C are not clogged by blowing air into B with A, and then C plugged. See Figure .
- In case of NG in items 2 - 4, replace the parts.
NOTE: Do not disassemble water separator.OK or NG
- OK: GO TO 18.
- NG: Clean or replace water separator.
- CHECK INTERMITTENT INCIDENT
Refer to TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT .
- : INSPECTION END