MODULE STACK: Disassembly and Assembly: Assembly

Note the following items, and assemble in the reverse order of disassembly.

Module

• After replacing with a new module, be sure to record the date of replacement.
  NOTE: The manufacturing date is stamped on the side of module.

  YY. MM. DD Y = Year

  M = Month

  D = Date

  Example: 10. 11. 02 = November 2, 2010

• When replacing a module with a new module, it is necessary to adjust the voltage of the other modules before installing the new module. For the voltage adjustment procedure, refer to "WORK PROCEDURE ".
• After assembly, check that the module terminals are arranged as shown in the figure below.
  Fig 1: Module Terminals Arrangements

  Courtesy of NISSAN NORTH AMERICA, INC.
• Tighten each through bolt mounting nut (A) to the specified torque.
  Fig 2: Locating Battery Mounting Plate RH And Through Bolt Mounting Nuts

  Courtesy of NISSAN NORTH AMERICA, INC.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.

  Wear Rubber Gloves, Rubber Shoes and Eye Protection.

  First tightening torque: 3.0 N.m (0.31 kg-m, 27 in-lb) 

  Second tightening torque: 4.0 N.m (0.41 kg-m, 35 in-lb) 

  Third tightening torque: 6.7 N.m (0.68 kg-m, 59 in-lb) 

  NOTE: When installing, fix the end of the through bolt and tighten the mounting nut.

Bus Bar

• Tighten nuts in numerical order as shown in the figure below, to install the bus bar onto the module stack.
  Fig 3: Locating Bus Bar Mounting Nuts With Tightening Sequence

  Courtesy of NISSAN NORTH AMERICA, INC.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.

  Wear Rubber Gloves, Rubber Shoes and Eye Protection.

High-voltage Harness

• Tighten nuts in the numerical order as shown in the figure below, to install the high-voltage harness onto the module stack.

  Wear Rubber Gloves, Rubber Shoes and Eye Protection.

  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear and use insulated tools.

  Wear Rubber Gloves, Rubber Shoes and Eye Protection.

  Fig 4: Locating High-Voltage Harness Nuts With Tightening Sequence

  Courtesy of NISSAN NORTH AMERICA, INC.

Battery Temperature Sensor

• Install the battery temperature sensor at the position (A) indicated by the arrow as shown in the figure below.
  Fig 5: Locating Battery Temperature Sensors Installation Position

  Courtesy of NISSAN NORTH AMERICA, INC.
  WARNING: To prevent electric shock hazards, be sure to put on insulated protective gear.

  Wear Rubber Gloves, Rubber Shoes and Eye Protection.