Inspection And Adjustment
Never move the vehicle during "DAST CALIBRATION (MODE1) " because the steering gear is held in neutral position until ignition switch is turned OFF
- Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1) " and "DAST CALIBRATION (MODE2) ".
- Do not rotate road wheels during the "DAST CALIBRATION (MODE1) " and "DAST CALIBRATION (MODE2) " because the system is detected the vehicle running.
- PREPARATION
- Set the front wheel on the turn table.NOTE:
Do not lift up the vehicle during "DAST CALIBRATION (MODE1) ".
- Connect the battery charger to protect the 12V battery.NOTE:
Much electricity is used in "DAST CALIBRATION (MODE1) ".
- Place the tilt to the highest level.
GO TO STEP 2 .
- Set the front wheel on the turn table.
- DAST CALIBRATION (MODE1) [CLUTCH PHASE CALCULATION]
With CONSULT
- Connect CONSULT to the vehicle.
- Turn ignition switch ON.CAUTION:
Never start the engine.
- On the CONSULT screen, select "EPS/DAST 3">>"WORK SUPPORT">>"DAST CALIBRATION (MODE1) ". Refer to DESCRIPTION
.CAUTION:
Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1) ".
- Turn ignition switch OFF.CAUTION:
Be sure to perform this step.
GO TO STEP 3 .
- ECU CONFIGURATION
With CONSULT
- Turn ignition switch ON.CAUTION:
Never start the engine.
- Perform configuration for steering force control module. Refer to WORK PROCEDURE
.NOTE:
The replacement of control module included in configuration is not required.
- Perform configuration for steering angle main control module. Refer to WORK PROCEDURE
.NOTE:
The replacement of control module included in configuration is not required.
- Perform configuration for steering angle sub control module. Refer to WORK PROCEDURE
.NOTE:
The replacement of control module included in configuration is not required.
- Check that EPS warning lamp is turned ON.NOTE:
Direct adaptive steering transfers to EPS mode.
- Turn ignition switch OFF.
- Disconnect the battery charger from the 12V battery.
- Lift down the vehicle and disconnect CONSULT from the vehicle.
GO TO STEP 4 .
- Turn ignition switch ON.
- TOE-IN ADJUSTMENT
- Adjust toe-in according to the specified value.
Toe-in : Refer to WHEEL ALIGNMENT (2WD) or WHEEL ALIGNMENT (AWD). CAUTION:- Loosen the lock nut of steering outer socket and adjust inner socket length.
- Always evenly adjust both toe-in alternately and adjust the difference between the left and right to the standard.
- Always fix the steering inner socket when tightening the steering outer socket.
- Drive the vehicle straightly and then stop the vehicle.
- Place the matching mark (
) on the steering wheel and steering column cover at the condition that the vehicle goes straight.
GO TO STEP 5 .
- Adjust toe-in according to the specified value.
- PREPARATION OF OFF-CENTER CALCULATION
- Lift up the vehicle.
- Align matching marks (
) (steering wheel and steering column cover) to turn the steering wheel to the position marked in Step 4.
- Place the matching mark (
) on the steering lower shaft and steering gear.
- Connect the battery charger to protect the 12V battery.NOTE:
Much electricity is used in "DAST CALIBRATION (MODE1/MODE2) ".
- Lift down the vehicle and then set the front wheel on the turn table.NOTE:
Do not lift up the vehicle during "DAST CALIBRATION (MODE1/MODE2) ".
GO TO STEP 6 .
- DAST CALIBRATION (MODE1) [STEERING RACK NEUTRAL POSITION LEARNING]
With CONSULT
- Turn ignition switch ON.CAUTION:
Never start the engine.
- On the CONSULT screen, select "EPS/DAST 3">>"WORK SUPPORT">>"DAST CALIBRATION (MODE1) ". Refer to DESCRIPTION
.CAUTION:
Be careful for the moving parts, steering wheel and front wheels are steered automatically when start "DAST CALIBRATION (MODE1) ".
GO TO STEP 7 .
- Turn ignition switch ON.
- ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
With CONSULT
- On the CONSULT screen, select "ABS">>"WORK SUPPORT">>"ST ANGLE SENSOR ADJUSTMENT".
- Touch START.CAUTION:
Never touch steering wheel while adjusting steering angle sensor.
- After approx. 10 seconds, select "END".
- Turn ignition switch OFF, and then turn it ON again.CAUTION:
- Never start the engine.
- Be sure to perform this step.
GO TO STEP 8 .
- PERFORM SELF-DIAGNOSIS
With CONSULT
- Turn ignition switch OFF and wait at least 10 seconds.
- Start the engine.CAUTION:
Never drive the vehicle.
- Perform self-diagnosis for "EPS/DAST 3", "DAST 1" and "DAST 2".
Is any DTC detected?
YES
Perform trouble diagnosis for the detected DTC. Refer to DTC INDEX (EPS/DAST 3), DTC INDEX (DAST 1), DTC INDEX (DAST 2).
NO
GO TO STEP 9 .
- LEARNING VALUE CONFIRMATION
With CONSULT
- Turn the ignition switch OFF to ON.CAUTION:
Never start the engine.
- On the CONSULT screen, select "EPS/DAST 3">>"DATA MONITOR">>"ANGLE 1", and then and then check the value.
Monitor item Standard value ANGLE 1 - 4.4 ≤ ANGLE 1 ≤ 4.4
Is the confirmation result normal?
YES
GO TO STEP 10 .
NO
Slightly lower the tilt position, and then re-perform "DAST CALIBRATION (MODE1) ". GO TO STEP 6 .
- Turn the ignition switch OFF to ON.
- DAST CALIBRATION (MODE2) [OFF-CENTER CALCULATION]CAUTION:
Never start the engine.
With CONSULT
- On the CONSULT screen, select "EPS/DAST 3">>"WORK SUPPORT">>"DAST CALIBRATION (MODE2) ".
- Check the following condition, and then touch the "START".
- Ignition switch is ON. (Engine is not started.)
- Battery charger is connected to 12V battery.
- The front wheel is set on the turn table.NOTE:
Do not lift up the vehicle during "DAST CALIBRATION (MODE 2) ".
- Touch "START" to start the automatic steer.CAUTION:
Be careful for the moving parts, steering wheel and front wheels are steered automatically when touch "START".
NOTE:After finishing the automatic steering (After steering right and left 1.5 round trip, it returns to neutral position), steering clutch is released.
- Position the steering wheel with the visually neutral position and then touch "START".CAUTION:
Since the force feedback of steering becomes smaller after the completion of auto steering, take good care for turning the steering. Also, do not turn the steering beyond 120 degrees.
- Align matching marks (
) (steering lower shaft and steering gear) to turn the steering wheel to the position marked in Step 5, and then touch "START".
- Record the displayed value of "off-center", and then touch "END".
GO TO STEP 11 .
- STEERING RACK OFF-CENTER ADJUSTMENT
- Adjust the off-center according to the off-center value calculated by "DAST CALIBRATION (MODE2) ".
- Positive value: Turn the inner socket to the
direction (Road wheel is moving to the left).
- Negative value: Turn the inner socket to the
direction (Road wheel is moving to the right).
CAUTION:- Loosen the lock nut of steering outer socket and adjust inner socket length.
- Always evenly adjust both toe-in alternately and adjust the difference between the left and right to the standard.
- Always fix the steering inner socket when tightening the steering outer socket.
- Positive value: Turn the inner socket to the
- Turn ignition switch OFF.CAUTION:
Be sure to perform this step.
GO TO STEP 12 .
- Adjust the off-center according to the off-center value calculated by "DAST CALIBRATION (MODE2) ".
- CHECK INNER SOCKET LENGTH
- Check that inner socket length is in the specified value. Refer to DISASSEMBLY AND ASSEMBLY .
Is the inspection result normal?
YES
GO TO STEP 13 .
NO
GO TO STEP 1 .
- STEERING ANGLE INSPECTION
- Lift down the vehicle.
- Start the engine.
- Fully steer right and left. And check that the knock sound does not exist from the steering rack.CAUTION:
Never confuse the knock sound with the clutch sound that is heard from nearby of steering column.
Is the inspection result normal?
YES
GO TO STEP 14 .
NO
GO TO STEP 16 .
- TOE-IN INSPECTION
- Check toe-in within the specified value.
Toe-in : Refer to WHEEL ALIGNMENT (2WD) or WHEEL ALIGNMENT (AWD).
Is the inspection result normal?
YES
GO TO STEP 15 .
NO
GO TO STEP 1 .
- Check toe-in within the specified value.
- PERFORM SELF-DIAGNOSIS
With CONSULT
- Turn ignition switch OFF and wait at least 10 seconds.
- Start the engine.CAUTION:
Never drive the vehicle.
- Perform self-diagnosis for "EPS/DAST 3", "DAST 1" and "DAST 2".
Is any DTC detected?
YES
Perform trouble diagnosis for the detected DTC. Refer to DTC INDEX (EPS/DAST 3), DTC INDEX (DAST 1), DTC INDEX (DAST 2).
NO
WORK END
- CHECK SUSPENSION AND STEERING PARTS INSTALLATION CONDITION
- Check suspension and steering parts installation condition.
Is the inspection result normal?
YES
GO TO STEP 5
NO
Install suspension and steering parts properly. Then perform the toe-in adjustment again. GO TO STEP 1 .