Disassembly And Assembly: Assembly
CAUTION:
Disassemble and assemble steering gear assembly by fixing the mounting area with a vise using copper plates.
- Install inner socket to gear housing assembly.
- Apply multi-purpose grease to inner socket
part.
- Install large end
of boot
to gear housing assembly.
: Small end of boot CAUTION:Never reuse boot.
- Install small end of boot to inner socket boot mounting groove.
- Install boot clamp to boot small end.
- Install boot clamp to the large side of boot with the following procedure.CAUTION:
Never reuse boot clamp.
- Tighten large side of boot with boot clamp (stainless wire).
Wire length (L) : 376 mm (14.80 in) - Wrap clamp around boot groove for two turns. Insert a flat-bladed screwdriver in loops on both ends of wire. Twist 3 to 3.5 turns while pulling them with force of approximately 98 N (10 kg, 22 lb).
- Twist boot clamp as shown. Pay attention to relationship between winding and twisting directions.
- Twisted area
of clamp is in the adjusting screw side
as shown in the illustration (to prevent contact with other parts).
: 90°
- Tighten large side of boot with boot clamp (stainless wire).
- Adjust inner socket to standard length (L), and then tighten lock nut
to the specified torque. Check length again after tightening lock nut.
Inner socket length (L) : Refer to STEERING GEAR AND LINKAGE . CAUTION: