Detailed Flow
To ensure a complete and thorough diagnosis, the battery, starter motor and alternator test segments must be done as a set from start to finish.
- DIAGNOSIS WITH MULTI-TASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI
Perform the starting system test with Multi-tasking battery and electrical diagnostic station GR8-1200 NI. For details and operating instructions, refer to diagnostic station Instruction Manual.
Test result
CRANKING NORMAL
GO TO STEP 2 .
LOW VOLTAGE
GO TO STEP 5 .
CHARGE BATTERY
Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12 hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY
Before replacing battery, clean the battery cable clamps and battery posts. Perform battery test again. Refer to diagnostic station instruction manual. If second test result is "REPLACE BATTERY", then do so. Perform battery test again to confirm repair.
- CRANKING CHECK
Check that the starter motor operates correctly.
Does the engine crank normally?
YES
GO TO STEP 3 .
NO
GO TO STEP 4 .
- ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES
Starter motor is OK. INSPECTION END
NO
Perform further diagnosis of engine mechanical or engine control system. Refer ENGINE MECHANICAL or ACCELERATOR CONTROL SYSTEM . Once resolved, perform battery test again.
- STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES
Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO
GO TO STEP 7 .
- COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and the cranking voltage with the specifications.
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATUREEngine coolant temperature [°C (°F)] Voltage [V] - 30 to - 20 (- 22 to - 4) 8.6 - 19 to - 10 (- 2 to 14) 9.1 - 9 to 0 (16 to 32) 9.5 More than 1 (More than 34) 9.9 Is the voltage less than the specified value?
YES
GO TO STEP 7 .
NO
GO TO STEP 6 .
- STARTER OPERATION
Check the starter operation status.
Does the starter motor turn smoothly?
YES
Starter motor is OK. INSPECTION END
NO
GO TO STEP 7 .
- "B" TERMINAL CIRCUIT INSPECTION
Check "B" terminal circuit. Refer to DIAGNOSIS PROCEDURE .
Is "B" terminal circuit normal?
YES
GO TO STEP 8 .
NO
Repair as needed.
- "S" CONNECTOR CIRCUIT INSPECTION
Check "S" connector circuit. Refer to DIAGNOSIS PROCEDURE .
Is "S" connector circuit normal?
YES
GO TO STEP 9 .
NO
Repair as needed.
- ENGINE ROTATION STATUS
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES
Replace starter motor. Refer to REMOVAL AND INSTALLATION .
NO
Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, perform battery test again using Multi-tasking battery and electrical diagnostic station GR8-1200 NI. Refer to the diagnostic station Instruction Manual for proper testing procedures.