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Section 5 (Generators & Regulators): Overhaul: Generator: Disassembly

WARNING: This page is about a different car, the 2002 Isuzu Trooper and 2001 Isuzu Trooper. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove terminal insulator and nut (2).
  2. Remove three nuts (1) on the rear cover and a nut on terminal B and insulator, then remove the rear cover (3). See Fig 1 .
  3. Remove two screws that fix the brush holder (5) and rectifier, then remove the brush holder assembly (4). See Fig 2 .
  4. Remove 3 screws on the IC regulator, then the IC regulator assembly (6). See Fig 3 .
  5. Remove 4 screws that fix rectifier (7) and stator lead wires. See Fig 4 .
  6. Secure the pulley directly in the vise between two copper plates, and remove the nut and pulley. See Fig 5 .
  7. Remove 4 nuts (8) that secure the front cover assembly and rear end cover, and an insulator (9). See Fig 6 .
  8. Use the puller to remove the rear end cover.
  9. Rotor assembly. See Fig 7 .
  10. Pull the rotor assembly (10) off the front cover assembly (12) using a bench press (11). See Fig 8 .
Fig 1: Removing Rear Cover
G00351555Courtesy of ISUZU MOTOR CO.
Fig 2: Removing Brush Holder Assembly
G00351559Courtesy of ISUZU MOTOR CO.
Fig 3: Removing IC Regulator Assembly
G00351563Courtesy of ISUZU MOTOR CO.
Fig 4: Removing Four Screws That Fix Rectifier & Stator Lead Wires
G00351567Courtesy of ISUZU MOTOR CO.
Fig 5: Removing IC Regulator Assembly
G00323650Courtesy of ISUZU MOTOR CO.
Fig 6: Removing Nuts Securing The Front Cover, Rear Cover & Insulator
G00351575Courtesy of ISUZU MOTOR CO.
Fig 7: Removing Rotor Assembly
G00351579Courtesy of ISUZU MOTOR CO.
Fig 8: Pulling The Rotor Assembly Off The Front Cover Assembly
G00351583Courtesy of ISUZU MOTOR CO.
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