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Fuel Pump Module: Installation

Fig 1: FUEL PUMP MODULE LOCATION
GC0025639Courtesy of DAIMLERCHRYSLER CORP.
1 - 1/2 Inch Breaker Bar
2 - Top of Fuel Tank (Typical)
3 - Special Tool #9340
4 - Fuel Pump Module
5 - Lockring

A typical fuel pump module is displayed in  Fig 1 . 

  1. Using a new seal (gasket), position fuel pump module into opening in fuel tank.
  2. Position lockring (5) over top of fuel pump module. See Fig 1.
  3. Rotate module until embossed alignment arrow points to center alignment mark. This step must be performed to prevent float from contacting side of fuel tank.
  4. Install Special Tool 9340 (3) to lockring. See Fig 1.
  5. Install 1/2 inch drive breaker (1) into Special Tool 9340 (3).
  6. Tighten lockring (clockwise) until all seven notches have engaged.
  7. Install fuel tank. Refer to FUEL TANK .