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RAIL, Fuel: Installation: Installation

Fig 1: Identifying Fuel Rail & Bolt
GC0138071Courtesy of CHRYSLER LLC
  1. Install fuel rail (1). Tighten bolts (2) to 9 N.m (80 in. lbs.).
    Fig 2: Identifying Fuel Rail Pressure Sensor Harness Connector
    GC0138069Courtesy of CHRYSLER LLC
  2. Connect the fuel rail pressure sensor harness connector (1).
    Fig 3: Identifying Fuel Rail Pressure Regulator Harness Connector
    GC0138068Courtesy of CHRYSLER LLC
  3. Connect the fuel rail pressure regulator harness connector (2).
    Fig 4: Identifying Fuel Injectors, High Pressure Fuel Tubes, Fuel Rail & High Pressure Feed Line
    GC0137901Courtesy of CHRYSLER LLC
    NOTE:

    Any time a high pressure fuel tube has been loosened or disconnected, that high pressure fuel tube must be replaced.

  4. Install the new high pressure feed tube (4) to fuel rail. Tighten fuel tube (4) to 33 N.m (24 ft. lbs.).
  5. Install the new high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3).
  6. Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 7 N.m (62 in. lbs.).
  7. Tighten the high pressure fuel tubes (2) at fuel injectors (1) and fuel rail (3) to 33 N.m (24 ft. lbs.).
    Fig 5: Identifying Bolt
    GC0138070Courtesy of CHRYSLER LLC
  8. Install bolt (1) securing the high pressure feed tube. Tighten bolt (1) to 9 N.m (80 in. lbs.).
    Fig 6: Identifying Banjo Bolt & Rail
    GC0137900Courtesy of CHRYSLER LLC
  9. Using new sealing washers, position fuel rail return line to the rail (2). Tighten banjo bolt (1) to 32 N.m (24 ft. lbs.).
    Fig 7: Identifying Camshaft Position Sensor (CMP) Harness Connector & Fuel Injector Harness Connectors
    GC0137894Courtesy of CHRYSLER LLC
  10. Position fuel injector wire harness and push down to lock in place.
  11. Connect the fuel injector harness connector (2).
  12. Connect the Camshaft Position Sensor (CMP) (1) harness connector.
  13. Install engine cover.
  14. Connect the negative battery cable.