Tank, Fuel: Installation: Installation

If fuel pump module had been removed, install module to tank.
Position fuel tank into skid plate.
Position the fuel tank assembly onto a hydraulic jack.

Fig 1: Locating 2.8L Diesel Fuel Pump Module
Courtesy of CHRYSLER GROUP, LLC
Partially raise the fuel tank to the body. Connect the pump module electrical connector (4) to fuel pump module.
Continue raising the fuel tank snugly to body.
Install three tank mounting bolts at left side of fuel tank. Tighten to 61 N.m (45 ft. lbs.)
Install three tank mounting bolts at right side of fuel tank. Tighten to 61 N.m (45 ft. lbs.)
Install two tank mounting bolts at front of fuel tank. Tighten to 61 N.m (45 ft. lbs.)

Fig 2: Identifying Skid Plates
Courtesy of CHRYSLER GROUP, LLC
Position the transfercase skid plate and install the rear transfer case skid plate (3) and the front bolts (2). Tighten to 65 N.m (48 ft. lbs.).

Fig 3: Locating 2.8L Diesel Fuel Pump Module
Courtesy of CHRYSLER GROUP, LLC
Connect the quick-connect fittings (6) and (8) for fuel vapor and vent lines at rear of tank.

Fig 4: Fuel Tank Front & Quick-Connect Fittings
Courtesy of CHRYSLER GROUP, LLC
Connect quick-connect fittings (1) and (4) for fuel supply and return lines at front of tank.

Fig 5: Identifying Fuel Fill Hose, Fuel Fill Hose Clamp & Tank
Courtesy of CHRYSLER GROUP, LLC
Connect fuel fill hose (1) at rear of tank (3) and tighten the fuel fill hose clamp (2).
Lower the vehicle.
Refill the fuel tank with the diesel fuel from the diesel fuel drain station.
Install fuel fill cap.