3.0L Diesel

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Clean all O-ring sealing surfaces.
Install a NEW O-ring seal (1) on the engine coolant tube (2).

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Install NEW O-ring seals (1) on the water pump housing (2).

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Install a NEW O-ring seal (3) on the coolant inlet tube (5).
Install the coolant inlet tube (5). Tighten the bolts (4) to 11 N.m (8 ft. lbs.).
Install the water pump. Tighten the bolts (1) to:
- 25 N.m (18 ft. lbs.).
- Loosen the bolts one at a time 90° and then tighten to 32 N.m (24 ft. lbs.).
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Install NEW O-ring seals (1) on the coolant tube (2).

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Install the coolant tube (2). Tighten the bolts (1) to 8 N.m (71 in. lbs.).
Install the fuel supply line from the fuel injection pump to fuel rail. Refer to TUBE(S), FUEL, INSTALLATION .

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Install the belt tensioner bracket (1) and tighten the bolts (2) and (3) to:
- M6 bolt to 11 N.m (8 ft. lbs.).
- M10 bolts to 45 N.m (33 ft. lbs.).
Install the belt tensioner. Refer to TENSIONER, BELT, INSTALLATION .

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Install the lower radiator hose (1) on the water pump housing.
Install the thermostat housing. Refer to THERMOSTAT, INSTALLATION .

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Install the coolant hose (2) on the water pump housing.
Install the coolant temperature sensor. Refer to SENSOR, COOLANT TEMPERATURE, INSTALLATION .
Install the air cleaner body. Refer to the appropriate service information .
Evacuate the air and refill the cooling system. Refer to COOLANT SYSTEM AIR EVACUATION .
Connect the negative battery cable.
Start the engine and check the cooling system for leaks. Refer to DIAGNOSIS AND TESTING .

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Install the engine cover (1).