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Radiator Cap Pressure Test

  1. Use an adapter to attach the cap to the tester.
    Fig 1: Radiator Cap Pressure Test
    G00320592Courtesy of KIA MOTORS AMERICA, INC.
  2. Increase the pressure until the indicator of the gauge stops moving.

    Main valve opening pressure:

    86.1-124.5 kPa (0.98-1.27 kg/cm2

    13.94-18.069 psi)

    Main valve closing pressure:

    83.4 kPa (0.85 kg/cm2 12.1 psi)

  3. Check that the pressure level is maintained at or above the limit.
  4. Replace the radiator cap if the reading does not remain at or above the limit.
NOTE: Be sure that the cap is clean before testing, since rust or other foreign material on the cap seal will cause an improper indication.