Timing Chain: Reassembly

Tightening torque 

19.60 ~ 24.50Nm(2.0 ~ 2.5kgf.m, 14.17 ~ 18.08lb-ft)

Fig 4: Identifying LH Timing Chain Guide

To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.

Crankshaft sprocket(A) → Timing chain guide(B) → Exhaust camshaft sprocket(C) → Intake camshaft sprocket (D).

The timing mark of each sprockets should be matched with timing mark (color link) of timing chain at installing timing chain.

Fig 5: Identifying Timing Mark On Exhaust Camshaft Sprocket And Intake Camshaft Sprocket

Tightening torque 

18.62 ~ 21.56Nm(1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 6: Identifying LH Timing Chain Tensioner Arm And Chain Tensioner

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 7: Identifying LH Cam-To-Cam Guide

Tightening torque 

18.62 ~ 21.56Nm(1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

Fig 9: Identifying Oil Pump Chain And Oil Pump Sprocket With Mounting Bolt

Tightening torque 

19.60 ~ 24.50Nm(2.0 ~ 2.5kgf.m, 14.17 ~ 18.08lb-ft)

Fig 10: Identifying RH Timing Chain Guide

To install the timing chain with no slack between each shaft (cam, crank), follow the below procedure.

Crankshaft sprocket(A) → Intake camshaft sprocket(B) → Exhaust camshaft sprocket(C).

The timing mark of each sprockets should be matched with timing mark (color link) of timing chain at installing timing chain.

Fig 11: Identifying Timing Mark On Crankshaft Sprocket

Fig 12: Identifying Timing Mark On Intake Camshaft Sprocket And Exhaust Camshaft Sprocket

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 13: Identifying RH Timing Chain Auto Tensioner And RH Timing Chain Tensioner Arm

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 14: Identifying RH Cam-To-Cam Guide

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 15: Identifying Oil Pump Chain Guide

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 16: Identifying Oil Pump Chain Tensioner Assembly

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 17: Identifying Oil Pump Chain Cover With Mounting Bolts

1. The sealant locations on chain cover and on counter parts (cylinder head, cylinder block, and lower oil pan) must be free of engine oil and ETC.
2. Before assembling the timing chain cover, the liquid sealant TB1217H should be applied on the gap between cylinder head and cylinder block

   The part must be assembled within 5 minutes after sealant was applied.

   Bead width: 2.5mm(0.1in.)

   Fig 18: Identifying Timing Chain Cover

   
3. After applying liquid sealant TB1217H on timing chain cover.

   The part must be assembled within 5 minutes after sealant was applied.

   Sealant should be applied without discontinuity.

   Sealant should also be applied all around the two holes of the dowel pins.

   Bead width: 2.5mm(0.1in.)

   Fig 19: Identifying Timing Chain Cover Liquid Sealant TB1217H Applying Dimensions

   
4. Install the new gasket(A) to the timing chain cover.
   Fig 20: Identifying Timing Chain Cover Gasket

   
5. The dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover to be in exact position.

   Tightening torque 

   B(17): 18.62 ~ 21.56Nm(1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

   C(4): 9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   D(1): 58.80 ~ 68.80Nm(6.0 ~ 7.0kgf.m, 43.40 ~ 50.63lb-ft)

   E(1): 58.80 ~ 68.80Nm(6.0 ~ 7.0kgf.m, 43.40 ~ 50.63lb-ft)

   F(2): 24.50 ~ 26.46Nm(2.5 ~ 2.7kgf.m, 18.08 ~ 19.53lb-ft)

   G(4): 21.56 ~ 23.52Nm(2.2 ~ 2.4kgf.m, 15.91 ~ 17.36lb-ft)

   H(1): 9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   I(1): 9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   J(1): 9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   K(4): 9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

   L(1): 21.56 ~ 26.46Nm(2.2 ~ 2.7kgf.m, 15.91 ~ 19.53lb-ft) - New bolt

   Fig 21: Identifying Cylinder Block Mounting Dowel Pins Tightening Sequence

   
6. The firing and/or blow out test should not be performed within 30 minutes after the timing chain cover was assembled.

1. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
2. Before assebling the oil pan, the liquid sealant TB1217H should be applied on oil pan.

   The part must be assembled within 5 minutes after the sealant was applied.

   Bead width: 2.5mm(0.1in.).

   Fig 23: Identifying Lower Oil Pan Sealant Applying Area

   
   CAUTION:

   • Make clean the sealing face before assembling two parts.
   • Remove harmful foreign matters on the sealing face before applying sealant.
   • When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
   • To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
3. Install oil pan(A).

Uniformly tighten the bolts in several passes.

Tightening torque 

9.80 ~ 11.76Nm(1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

Fig 24: Identifying Oil Pan Mounting Bolts

Tightening torque 

284.2 ~ 303.8Nm(29.0 ~ 31.0kgf.m, 209.76 ~ 224.22lb-ft)

Fig 25: Identifying Crankshaft Damper Pulley

Fig 26: Installing Crankshaft Damper Pulley Using SST (09231-3C300)