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Free Running Test

  1. Place the starter motor in a vise equipped with soft jaws and connect a fully-charged 12-volt battery to starter motor as shown in Fig 1.
  2. Connect a test ammeter (100-ampere scale) and carbon pile rheostat shown in Fig 1.
  3. Connect a voltmeter (15-volt scale) across starter motor.
    Fig 1: Free Running Test Diagram
    G06526077Courtesy of KIA MOTORS AMERICA, INC.
  4. Rotate carbon pile to the off position.
  5. Connect the battery cable from battery's negative post to the starter motor body.
  6. Adjust until battery voltage shown on the voltmeter reads 11 volts.
  7. Confirm that the maximum amperage is within the specifications and that the starter motor turns smoothly and freely.

    Current:  60A MAX

    Speed:  5500 RPM MIN