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Bleeding of Brake System

This procedure should be followed to ensure adequate bleeding of air and filling of the ABS unit, brake lines and master cylinder with brake fluid.

  1. Remove the reservoir cap and fill the brake reservoir with brake fluid.
    CAUTION: If there is any brake fluid on any painted surface, wash it off immediately.
    NOTE: When pressure bleeding, do not depress the brake pedal.
    Recommended fluid........ DOT3 or DOT4
  2. Connect a clear plastic tube to the wheel cylinder bleeder plug and insert the other end of the tube into a half filled clear plastic bottle.
  3. Connect the GDS to the data link connector located underneath the dash panel.
  4. Select and operate according to the instructions on the GDS screen.
    CAUTION: You must obey the maximum operating time of the ABS motor with the GDS to prevent the motor pump from burning.
    1. Select vehicle name.
    2. Select Anti-Lock Brake system.
    3. Select HCU air bleeding mode.
      Fig 1: Display - HCU Air Bleeding Mode
      G08330929Courtesy of KIA MOTORS AMERICA, INC.
    4. Press "OK" to operate motor pump and solenoid valve.
      Fig 2: Display - ABS Air Bleeding Status
      G08330930Courtesy of KIA MOTORS AMERICA, INC.
    5. Wait 60 sec. before operating the air bleeding. (If not, you may damage the motor.)
      Fig 3: Display - ABS Air Bleeding Mode
      G08330931Courtesy of KIA MOTORS AMERICA, INC.
    6. Perform the air bleeding.
      Fig 4: Display - ABS Air Bleeding Mode Completed
      G08330932Courtesy of KIA MOTORS AMERICA, INC.
  5. Pump the brake pedal several times, and then loosen the bleeder screw until fluid starts to run out without bubbles. Then close the bleeder screw (A).

    Front 

    Fig 5: Identifying Bleeder Screw (Front)
    G08330933Courtesy of KIA MOTORS AMERICA, INC.

    Rear 

    Fig 6: Identifying Bleeder Screw (Rear)
    G08330934Courtesy of KIA MOTORS AMERICA, INC.
  6. Repeat step  5 until there are no more bubbles in the fluid for each wheel.
    Fig 7: Identifying Air Bleeding Sequence
    G08330935Courtesy of KIA MOTORS AMERICA, INC.
  7. Tighten the bleeder screw.

    Bleed screw tightening torque: 

    6.9 ~ 12.7N.m (0.7 ~ 1.3kgf.m, 5.1 ~ 9.4lb-ft)