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High Voltage Battery Control System: Inspection

NOTE: When removing the battery pack assembly to inspect the battery system, it can be connected to vehicle by using the SST 0K918-E4100, 0K375-E4100, 0K375-E4200. Before installing the battery system assembly, check if the battery is OK by using the SST.
Fig 1: Battery System
G10745470Courtesy of KIA MOTORS AMERICA, INC.

Insulation Resistance Loss Inspection

  1. Shut off the high voltage.

    (Refer to HIGH VOLTAGE SHUT-OFF PROCEDURE Battery Contorl System)

  2. Remove the high voltage battery upper case.

    (Refer to High Voltage Battery System - "CASE ")

  3. Remove the high voltage power cable (A).

    High Voltage Power Cable Mounting Nut:  7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 2: High Voltage Power Cable
    G10745471Courtesy of KIA MOTORS AMERICA, INC.
  4. Measure the voltage between the high voltage power cable and the ground cable.

    Specified Value:  Approx. 0 V