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Home >> Kia >> 2016 >> Forte5 SX, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L >> Fuel Pump >> Repair Procedures >> Removal
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Repair Procedures: Removal

[LEV2] 

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 1: Fuel Pump Service Cover
    G11794968Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
  6. Remove the plate cover (E) after removing the mounting bolts.
    Fig 2: Locate Plate Cover Mounting Bolts
    G11794969Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the fuel pump from the fuel tank.
Fig 3: Remove Fuel Pump From Fuel Tank
G11794970Courtesy of KIA MOTORS AMERICA, INC.

[SULEV] 

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  3. Remove the fuel pump service cover (A).
    Fig 4: Fuel Pump Service Cover
    G11794971Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C) and the vapor tube quick-connector (D).
  6. Remove the rubber cover (E).
    Fig 5: Locate Fuel System Connectors
    G11794972Courtesy of KIA MOTORS AMERICA, INC.
  7. Unscrew the fuel pump plate cover with the SST 09310-2B200 and remove the fuel pump assembly.
  8. Remove the fuel pump from the fuel tank.
Fig 6: Remove Fuel Pump From Fuel Tank
G11794973Courtesy of KIA MOTORS AMERICA, INC.