LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Kia >> 2016 >> Forte5 SX, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 1.6L >> Fuel Tank >> Repair Procedures >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to REAR SEAT CUSHION COVER
  3. Remove the fuel pump service cover (A).
    Fig 1: Fuel Pump Service Cover
    G11794960Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C).
    Fig 2: Fuel Feed Tube Quick Connector
    G11794961Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rear - LH wheel & tire.
  7. Lift the vehicle and support the fuel tank with a jack.
  8. Disconnect the fuel filler hose (A).
    Fig 3: Fuel Filler Hose
    G11794962Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the vapor tube quick-connector (A).
    Fig 4: Locate Vapor Tube Quick-Connector
    G11794963Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the under cover (A) by loosening the mounting nuts.
    Fig 5: Vehicle Fuel Under Cover
    G11794964Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fuel tank from the vehicle after removing the fuel tank band (A).
Fig 6: Locate Fuel Tank Band Nuts
G11794965Courtesy of KIA MOTORS AMERICA, INC.
NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.