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Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to High Voltage Shut-Off Procedures . )

  2. Place the shift lever into the "N" position.
  3. Remove the under cover (A).
    Fig 1: Locating Under Cover
    G11816156Courtesy of KIA MOTORS AMERICA, INC.
  4. Drain the coolant of hybrid motor cooling system.

    (Refer to Coolant . )

  5. Remove the air duct (A).
    Fig 2: Removing Air Duct
    G11816157Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the air cleaner assembly.
    1. Disconnect the breather hose (A).
    2. Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).
    Fig 3: Locating Breather Hose, Air Intake Hose And Air Cleaner Assembly
    G11816158Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the hybrid power control unit assembly.

    (Refer to "HPCU (Hybrid Power Control Unit) ".)

  8. Remove the tray (A).
    Fig 4: Locating HPCU Tray
    G11816159Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the inhibitor switch (A).
  10. Remove the shift cable mounting nut (B).
    Fig 5: Locating Inhibitor Switch And Shift Cable Mounting Nut
    G11816160Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the manual control lever (B) and the washer after removing a nut (A).
    Fig 6: Locating Manual Control Lever And Nut
    G11816161Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the inhibitor switch (A) after removing the bolts (2ea).
Fig 7: Locating Inhibitor Switch
G11816162Courtesy of KIA MOTORS AMERICA, INC.