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Home >> Kia >> 2017 >> Cadenza Technology >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Surge Tank >> Repair Procedures >> Removal And Installation
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Removal And Installation

  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "AIR CLEANER ")

  3. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the surge tank.
    Fig 1: Locating Wiring Connectors & Harness Clamps
    G12290284Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the brake booster vacuum hose (A).
    Fig 2: Locating Brake Booster Vacuum Hose
    G12290285Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the purge control solenoid valve (PCSV) hose (A).
    Fig 3: Locating Purge Control Solenoid Valve (PCSV) Hose
    G12290286Courtesy of KIA MOTORS AMERICA, INC.
  6. Separate the electric throttle control (ETC) module.

    (Refer to Engine control/Fuel System - "ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM ")

  7. Disconnect the positive crankcase ventilation (PCV) hose (A).
    Fig 4: Locating Positive Crankcase Ventilation (PCV) Hose
    G12290287Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the surge tank stay (A).

    Tightening torque  :

    27.5 - 31.4N.m (2.8 - 3.2kgf.m, 20.3 - 23.1lb.ft)

    Fig 5: Locating Surge Tank Stay
    G12290288Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the surge tank (A).

    Tightening torque  :

    9.8 - 11.8N.m (1.0 - 1.2kgf.m, 7.2 - 8.7lb.ft)

    Fig 6: Locating Surge Tank
    G12290289Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.