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Home >> Kia >> 2017 >> Forte EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 2.0L GDI >> Fuel Tank >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to REAR SEAT ASSEMBLY ).
  3. Remove the fuel pump service cover (A).
    Fig 1: Removing Fuel Pump Service Cover
    G12162543Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A), fuel tank pressure sensor connector (B), fuel feed tube quick connector (C) and vapor tube quick connector (D).
    Fig 2: Disconnecting Fuel Pump Connector And Fuel Tank Pressure Sensor Connector
    G12162544Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the rear - LH wheel & tire.
  6. Lift the vehicle and support the fuel tank with a jack.
  7. Disconnect the fuel filler hose (A).
    Fig 3: Disconnecting Fuel Filler Hose
    G12162545Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the vapor tube quick-connector (A).
    Fig 4: Disconnecting Vapor Tube Quick-Connector
    G12162546Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the under cover (A) after loosening the mounting nuts.
    Fig 5: Removing Under Cover (1 Of 2)
    G12162547Courtesy of KIA MOTORS AMERICA, INC.
    Fig 6: Removing Under Cover (2 Of 2)
    G12162548Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the brake parking cable after loosening the mounting bolts (A).
    Fig 7: Removing Brake Parking Cable
    G12162549Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  12. Support the fuel tank with a jack (A).
  13. Remove the fuel tank band mounting nuts (B).

    Fuel Tank Band Mounting Nut: 

    39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb.ft)

    Fig 8: Supporting Fuel Tank With Jack
    G12162550Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the fuel tank (A).
    Fig 9: Removing Fuel Tank
    G12162551Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.