Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.

Disconnect the M-terminal (A) on the magnet switch assembly.

Fig 1: Locating M-Terminal Of Magnet Switch Assembly
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After loosening the screws (A), detach the magnet switch assembly (B).

Fig 2: Locating Magnet Switch Assembly And Screws
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Loosen the through bolts (A).

Fig 3: Locating Through Bolts
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Remove the brush holder assembly (A), armature assembly (B) and yoke assembly (C).

Fig 4: Locating Brush Holder Assembly, Armature Assembly And Yoke Assembly
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Remove the gasket sheet (A) and lever stop (B).

Fig 5: Locating Gasket Sheet And Lever Stop
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Remove the reducer assembly (A) and lever (B).

Fig 6: Locating Reducer Assembly And Lever
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Press the stopper (A) using a socket (B).

Fig 7: Pressing Stopper Using Socket
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After removing the stop ring (A) using stop ring pliers (B).

Fig 8: Removing Stop Ring Using Stop Ring Pliers
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Disconnect the stopper (A), overrunning clutch (B) and internal gear (C).

Fig 9: Locating Stopper, Overrunning Clutch And Internal Gear
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NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).

Fig 10: Pulling Overrunning Clutch Stopper Over Stop Ring Using Suitable Pulling Tool
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Reassembly is the reverse of disassembly.