Repair Procedures: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly.

Fig 1: Locating M-Terminal On Magnet Switch Assembly
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After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Locating Magnet Switch Assembly And Screws
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Loosen the brush holder mounting screws (A) and the trough bolts (B).

Fig 3: Locating Brush Holder Mounting Screws And Trough Bolts
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Remove the rear bracket assembly (A) and brush holder assembly (B).

Fig 4: Locating Rear Bracket Assembly And Brush Holder Assembly
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Remove the yoke assembly (A).

Fig 5: Locating Yoke Assembly
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Remove the packing (A), lever plate (B), lever (C), armature assembly (D).

Fig 6: Locating Packing, Lever Plate, Lever And Armature Assembly
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NOTE: Beware the direction of lever (A).

Fig 7: Locating Lever
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Press the stopper (A) using a socket (B).

Fig 8: Pressing Stopper Using Socket
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After removing the stop ring (A) using stopper pliers (B).

Fig 9: Removing Stop Ring Using Stopper Pliers
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Remove the stop ring (B), stopper (A), overrunning clutch (C) and armature (D).

Fig 10: Locating Stop Ring, Stopper, Overrunning Clutch And Armature
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Information
- Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
Fig 11: Pulling Overrunning Clutch Stopper Over Stop Ring Using Suitable Pulling Tool
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