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Home >> Kia >> 2019 >> Forte FE, Standard Trans >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System >> Manual Transaxle >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Turn OFF ignition switch and disconnect the negative (-) battery cable.
  2. Remove the air cleaner and air duct.

    (Refer to Engine Mechanical System - " AIR CLEANER  ") 

  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - " BATTERY  ") 

  4. Disconnect the back-up lamp switch connector (A) and vehicle speed sensor connector (B).
    G12830457Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the wiring fixing clips (A).
    G12830458Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the snap pin (A) and then washer (B).
    G12830459Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the select cable (A), shift cable (B) from the cable bracket (C).
    G12830460Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the bolts and then removing the control cable bracket (A).

    Tightening torque: 

    14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb.ft)

    G12830461Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the ground bolt (A).
  10. Remove the clutch tube bracket bolt (B).

    Tightening torque: 

    14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb.ft)

    G12830462Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the starter mounting bolt (A) and then transaxle upper mounting bolt (B).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    G12830463Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the cowl top cover.

    (Refer to Body - " COWL TOP COVER  ") 

  13. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - " ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING  ") 

  14. Using the engine support fixture, hold the engine and transaxle assembly safely.
    G12830464Courtesy of KIA MOTORS AMERICA, INC.
  15. Support the transaxle safely on a jack.
    G12830465Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the dust cover (A).
    G12830466Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the mounting bolts (A) from the transaxle support bracket.

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

    G12830467Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.8 lb.ft)

    G12830468Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the under cover.

    (Refer to Engine Mechanical System - " ENGINE ROOM UNDER COVER  ") 

  20. Remove the driveshaft assembly.

    (Refer to Driveshaft and axle - " FRONT DRIVESHAFT  ") 

  21. Remove the clutch release cylinder mounting nut (A).

    Tightening torque: 

    14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.8 - 15.9 lb.ft)

    G12830469Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the air guide.
    G12830470Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the roll rod bracket (C) after loosening the bolt (A), (B).

    Tightening torque: 

    1. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    2. 107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.1 lb.ft)
    G12830471Courtesy of KIA MOTORS AMERICA, INC.
  24. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G12830472Courtesy of KIA MOTORS AMERICA, INC.
  25. Loosen the lower mounting bolts (A, B) of lower part of the transaxle and then removing the transaxle assembly by supporting it with a jack.

    Tightening torque: 

    1. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    2. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
    NOTE: Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
    G12830473Courtesy of KIA MOTORS AMERICA, INC.