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Repair Procedures: Removal

  1. Disconnect the negative battery terminal.
  2. Remove the engine cover.

    (Refer to Engine and Transmission Assembly - "ENGINE COVER ")

  3. Remove the engine room front under cover.

    (Refer to Engine and Transmission Assembly - "ENGINE ROOM UNDER COVER ")

  4. Drain the coolant.

    (Refer to Cooling System - "COOLANT ")

  5. Disconnect the coolant vent hose (A).
    G13142836Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the surge tank.

    (Refer to Intake and Exhaust System - "SURGE TANK ")

  7. Remove the foam (A).
    G13142837Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the intake manifold (A).
    G13142838Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be sure to drain the engine coolant before removing the intake manifold.
    • If any coolant drained from the cylinder head vent hole has entered the intake port. This can potentially lead to engine trouble.
  9. Disconnect the water hose (A).
    G13142839Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the water gasket (A).

    [LH] 

    G13142840Courtesy of KIA MOTORS AMERICA, INC.

    [RH] 

    G13142841Courtesy of KIA MOTORS AMERICA, INC.