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Home >> Kia >> 2019 >> Rio S, 4D Hatchback >> Repair and Diagnosis >> Electrical >> Starter >> Engine Starting System >> Starter >> Repair Procedures >> Disassembly
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Repair Procedures: Disassembly

  1. Disconnect the M-terminal (A) on the magnet switch assembly.
    G12576392Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the magnet switch assembly (B).
    G12576393Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the brush holder mounting screws (A) and the trough bolts (B).
    G12576394Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rear bracket assembly (A) and brush holder assembly (B).
    G12576395Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the yoke assembly (A).
    G12576396Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the packing (A), lever plate (B), lever (C), armature assembly (D).
    G12576397Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Beware the direction of lever (A).
    G12576398Courtesy of KIA MOTORS AMERICA, INC.
  7. Press the stopper (A) using a socket (B).
    G12576399Courtesy of KIA MOTORS AMERICA, INC.
  8. After removing the stop ring (A) using stop ring pliers (B).
    G12576400Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the stopper (A), overrunning clutch (B) and internal gear (C).
    G12576401Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
    G12576402Courtesy of KIA MOTORS AMERICA, INC.
  10. Reassembly is the reverse of disassembly.
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