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Repair Procedures: Disassembly

  1. Disconnect the M-terminal (A) on the starter solenoid assembly.
    G13044061Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the starter solenoid assembly (B).
    G13044062Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    G13044063Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
  5. Remove the armature assembly (C) and york assembly (D).
    G13044064Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shield (A).
    G13044065Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the lever packing (A) and the planet gear (B).
    G13044066Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the clutch set assembly (A) and lever (B).
    G13044067Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Beware of the direction of the lever (A).
    G13044068Courtesy of KIA MOTORS AMERICA, INC.
  9. Press the stopper (A) using a socket (B).
    G13044069Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the stop ring (A) using the stop ring pliers (B).
    G13044070Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
    G13044071Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).
    G13044072Courtesy of KIA MOTORS AMERICA, INC.