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Home >> Kia >> 2020 >> Cadenza Technology >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System >> Surge Tank >> Repair Procedures >> Removal And Installation
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Removal And Installation

  1. Remove the engine cover.

    (Refer to Engine and Transaxle Assembly - "ENGINE COVER ")

  2. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "AIR CLEANER ")

  3. Disconnect the wiring connectors and harness clamps and remove the wiring protector around the surge tank.
    G13402991Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the brake booster vacuum hose (A).
    G13402992Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the purge control solenoid valve (PCSV) hose (A).
    G13402993Courtesy of KIA MOTORS AMERICA, INC.
  6. Separate the electric throttle control (ETC) module.

    (Refer to Engine control/Fuel System - "ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM ")

  7. Disconnect the positive crankcase ventilation (PCV) hose (A).
    G13402994Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the surge tank stay (A).

    Tightening torque: 

    27.5 - 31.4N.m (2.8 - 3.2kgf.m, 20.3 - 23.1lb.ft)

    G13402995Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the surge tank (A).

    Tightening torque: 

    9.8 - 11.8N.m (1.0-1.2kgf.m, 7.2 - 8.7lb.ft)

    G13402996Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.
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