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Home >> Kia >> 2021 >> Rio S, 4D Hatchback >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Block Assembly >> Cylinder Block >> Repair Procedures >> Reassembly
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Repair Procedures: Reassembly

NOTE:
  • Thoroughly clean all parts to assembled.
  • Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
  1. Install the piston cooling oil jet (A).

    Tightening torque: 

    8.8-12.7 N.m (0.9- 1.3 kgf.m, 6.5-9.4 lb.ft)

    G13704128Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the crankshaft.

    (Refer to Cylinder Block Assembly - "CRANKSHAFT ")

  3. Check the crankshaft end play.

    (Refer to Cylinder Block Assembly - "CRANKSHAFT ")

  4. Check the crankshaft bearing oil clearance.

    (Refer to Cylinder Block Assembly - "CRANKSHAFT ")

  5. Install the piston and connecting rod assemblies.

    (Refer to Cylinder Block Assembly - "PISTON AND CONNECTING ROD ")

  6. Check the connecting rod bearing cap oil clearance.

    (Refer to Cylinder Block Assembly - "PISTON AND CONNECTING ROD ")

  7. Check the connecting rod side clearance.

    (Refer to Cylinder Block Assembly - "PISTON AND CONNECTING ROD ")

  8. Assemble the other parts in the reverse order of disassembly.

    Information 

    In case the cylinder block is replaced with a new one, select the proper crankshaft bearing and the piston according to the crankshaft journal bore mark and the cylinder bore mark on the cylinder block.

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