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Section 439 (Engine Cooling System): Radiator: Installation

WARNING: This page is about a different car, the 2004 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install A/C condenser, (if removed)(Refer to PLUMBING ).
  2. Install radiator fan assembly, if removed (Refer to RADIATOR FAN  ).
  3. Install auxiliary transmission cooler, if removed.
  4. Slide radiator down into position. Seat the radiator with the rubber isolators into the mounting holes provided, with a 10 lbs. force.
  5. Install mounting screws.
  6. Connect the cooling fan electrical connector.
  7. Install the radiator upper and lower hoses
  8. In the LH and RH radiator seals.
  9. Install the upper radiator seal.
  10. Install the auxiliary transmission coole hoses.
  11. Connect the coolant reserve/recovery hose.
  12. Install the front fascia (Refer to FRONT FASCIA ).
    Fig 1: Identifying A/C Condenser & Radiator
    G03571383Courtesy of DAIMLERCHRYSLER CORP.
  13. Fill the cooling system. (Refer to STANDARD PROCEDURE - COOLING SYSTEM FILLING )
  14. Connect negative cable to battery.
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