Power Steering Gear: Disassembly

Using SST, remove the 2 turn pressure tubes.

SST 09023-38200

Fig 1: Using SST To Remove Turn Pressure Tubes

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Using SST, secure the PS gear assembly in a vise.

SST 09612-00012

Fig 2: Securing PS Gear Assembly In Vise Using SST

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1. Place matchmarks on the tie rod end, lock nut and rack end.
Fig 3: Placing Match Mark On Tie Rod End Lock Nut And Rack
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2. Loosen the lock nut, and remove the tie rod end and lock nut.
3. Employ the same manner described above to the other side.

1. Using pliers, loosen the clamp as shown in the illustration.
Fig 4: Removing RH And LH Rack Boot Clamp
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2. Remove the clamp, clip and rack boot.
   NOTE: Be careful not to damage the boot.

   HINT:

   Mark the RH and LH rack boots.

3. Employ the same manner described above to the other side.

1. Using a screwdriver and a hammer, unstake the washer.
   NOTE: Avoid any impact on the steering rack.
   Fig 5: Unstaking Washer

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2. Using a spanner, hold the steering rack steadily and using

   SST, remove the rack end.

   SST 09922-10010

   NOTE: Use SST 09922-10010 in the direction shown in the illustration.

   HINT:

   Mark the RH and LH rack ends.

   Fig 6: Removing Rack End Using SST

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3. Remove the claw washer.
4. Employ the same manner described above to the other side.

Using SST, remove the rack guide spring cap lock nut.

SST 09922-10010

Fig 7: Removing Rack Guide Spring Cap

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1. Using a hexagon wrench (24 mm), remove the rack guide spring cap.
2. Remove the conical spring, rack guide spring and rack guide sub-assembly.

1. Place matchmarks on the control valve housing and rack housing.
Fig 8: Placing Matchmarks On Control Valve Housing And Rack Housing
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2. Remove the 2 bolts and pull out the control valve housing with control valve assembly.
3. Remove the O-ring from the control valve housing.

1. Using SST, loosen the bearing guide nut.

   SST 09631-20060

   Fig 9: Loosening Bearing Guide Nut

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2. To prevent oil seal lip damage, wind vinyl tape on the serrated part of the control valve shaft.
3. Using a plastic hammer, tap out the control valve assembly with the bearing guide nut from the control valve housing.
   NOTE: Be careful not to damage the oil seal lip
4. Remove the bearing guide nut from the control valve assembly.
5. Remove the O-ring from the bearing guide nut.

Fig 10: Tapping Out Control Valve Assembly

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1. Using SST, remove the cylinder end stopper.

   SST 09631-20090

2. Remove the O-ring from the cylinder end stopper.
3. Remove the spacer.

Fig 11: Removing Cylinder End Stopper

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1. Using SST, press out the steering rack with the oil seal.

   SST 09950-70010 (09951-07200)

   NOTE: Take care not to drop the steering rack.
2. Remove the oil seal from the steering rack.

Fig 12: Removing Oil Seal From Steering Rack Using SST

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Using SST, press out the oil seal.

SST 09950-60010 (09951-00250, 09951-00280, 09952-06010) 09950-70010 (09951-07360)

Fig 13: Removing Oil Seal From Steering Rack Using SST

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