Tilt Steering Column: Reassembly

(See  TILT STEERING COLUMN  ) 

1. Coat a new main shaft bushing with molybdenum disulfide lithium base grease.
2. Using SST and a hammer, tap in the main shaft bushing.

   SST 09612-22011

   Fig 1: Installing Main Shaft Bearing

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1. Temporarily install the upper column tube sub-assembly to the No. 1 main shaft.
2. Secure the No. 1 main shaft with upper column tube sub-assembly and SST in a vise.

   SST 09316-60011 (09316-00051)

   Fig 2: Secure Main Shaft With Upper Column Tube Sub-Assembly And SST In A Vise

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3. Using SST, compress the spring of the upper column tube sub-assembly.

   SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04011)

   NOTE: Do not overtighten the SST.
4. Using a snap ring expander, install a new snap ring and No. 1 main shaft.
   Fig 3: Using SST, Compress Spring Of Upper Column Tube Sub-Assembly

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5. Assemble the No. 1 main shaft with upper column tube sub-assembly and No. 2 main shaft sub-assembly.

Fig 4: Identifying No. 1 Main Shaft With Upper Column Tube Sub-Assembly And No. 2 Main Shaft Sub-Assembly

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1. Using a pin punch (5 mm) and a hammer, install the pawl assembly with a new No. 2 tilt steering shaft.
   Fig 5: Installing Pawl Assembly

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   HINT:

   Install a new No. 2 tilt steering shaft with the one having the mark corresponding to the mark stamped on the pawl assembly.

   Fig 6: Identifying Stamp Mark On Pawl Assembly

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   Fig 7: Pawl Assembly And No. 2 Tilt Shaft Part Number Chart

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2. Install the main shaft assembly with the upper column tube sub-assembly and pawl retainer.
3. Using a hexagon wrench (6 mm), install the 2 tilt steering shafts.

   Torque: 20 N.m (210 kgf.cm, 15 ft.lbf) 

Fig 8: Installing Tilt Steering Shafts

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1. Install the 2 bushings to the upper column tube sub-assembly.
2. Install the tilt lever assembly with a new spring nut.
   NOTE: Make sure that the spring nut is installed facing in the correct direction.
3. Install the tilt lever link.
   Fig 9: Install Tilt Lever Assembly

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4. Install the tension spring.

1. Install the turn signal bracket with the 2 bolts.

   Torque: 2.9 N.m (30 kgf.cm, 26 in.lbf) 

   Fig 10: Installing Tension Spring

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2. Using pliers, install the tension spring.

Fig 11: Installing Tension Spring

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Using SST, install the 2 tension springs.

SST 09703-30010

Fig 12: Installing 2 Tension Springs Using SST Tools

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Install the column protector with the 2 bolts.

Torque: 6.1 N.m (60 kgf.cm, 52 in.lbf) 

1. Install the 2 new energy absorbing plate guides and energy absorbing plates.
2. Install the 2 new energy absorbing clips.
   Fig 13: Installing Energy Absorbing Plates

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1. Install the lower column tube attachment to the column tube support.
2. Install the column tube support with the lower column tube attachment with the bolt.

   Torque: 15 N.m (150 kgf.cm, 11 ft.lbf) 

1. Install the column upper bracket and column upper clamp with 2 new tapered-head bolts.
2. Tighten the 2 tapered-head bolts until the bolt heads break off.

Fig 14: Installing Column Upper Bracket And Column Upper Clamp

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Install the key cylinder lamp assembly and transponder key coil with the screw.