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Front Wheel Alignment: Inspection

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. MEASURE VEHICLE HEIGHT 
    Fig 1: Vehicle Height Dimensions
    G01353295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Measuring points:

    A: Ground clearance of spindle center

    B: Ground clearance of lower suspension arm front bolt center

    C: Ground clearance of rear axle shaft center

    D: Ground clearance of lower control arm front bolt center

    Fig 2: Checking Vehicle Height
    G01353296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to the specification.

    If the vehicle height is not within the specification, try to adjust it by pushing down on or lifting the body.

  2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR POSITION VEHICLE ON WHEEL ALIGNMENT TESTER 

    Follow the specific instructions of the equipment manufacturer.

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 
    Fig 3: Camber, Caster And Steering Axis Inclination Specifications
    G01353297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Checking Steering Axis Inclination
    G01353298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the steering axis inclination is not within the specification, after the camber and caster have been correctly adjusted, recheck the steering knuckle front wheel for bearing or looseness.

  4. INSPECT TOE-IN 
    Fig 5: Toe-In Specifications
    G01353299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the toe-in is not within the specification, adjust the rack ends.

    Fig 6: Measuring Toe-In
    G01353300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. ADJUST CAMBER AND CASTER 
    NOTE: After the camber has been adjusted, inspect the toe-in.
    1. Loosen the front and/or rear adjusting cam nuts.
    2. Adjust the camber and caster by front and/or rear adjusting cams.

      HINT:

      Try to adjust the camber and caster to the center value.

      Fig 7: Adjusting Camber & Caster
      G01353301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. How to read adjustment chart (using examples).
      1. Measure the present alignment.

        Camber: -0°20' (-0.33°) 

        Caster: 3°15' (3.25°) 

      2. Mark the difference between the standard value (A) and the measured value (B) on the adjustment chart.

        Standard value: 

        Camber: 0°00' (0°) 

        Caster: 3°05' (3.08°) 

        Formula: A - B = C 

        Camber: O°9O' - (-0°20') = 0°20' 

        Caster: 3°05' - 3°15' = -0°10' 

      3. As shown in the chart, read the distance from the marked point to 0 point, and adjust the front and/or rear adjusting cams accordingly.

        Front cam: - (Shorter) 1.6 

        Rear cam: - (Shorter) 3.2 

        Fig 8: Example Adjustment Chart
        G01353302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 9: Identifying Adjustment Chart
        G01353303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Torque the front and/or rear adjusting cam nuts.

      Torque: 98 N.m (1,000 kgf.cm, 72 ft.lbf) 

  6. ADJUST TOE-IN 
    1. Check or adjust the lengths of the rack ends, then adjust the toe-in.

      Rack end length difference: 3.0 mm (0.118 in.) or less 

    2. Remove the boot clamps.
    3. Loosen the tie rod lock nuts.
    4. Turn the left and right rack ends an equal amount to adjust the toe-in.
      Fig 10: Adjusting Toe-In
      G01353304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Try to adjust the toe-in to the center value.

    5. Tighten the tie rod lock nuts.
    6. Place the boot on the seat and clamp it.

    HINT:

    Make sure that the boots are not twisted.

  7. INSPECT AND ADJUST WHEEL ANGLE 
    1. Turn the steering wheel fully, and measure the turning angle.
      Fig 11: Wheel Turning Angle Specifications
      G01353305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 12: Measuring Turning Angle
      G01353306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the wheel angles differ from the standard of the specification, inspect the toe-in.

    2. When toe-in is normal after inspection, adjust wheel angle with the knuckle stopper bolt of the lower suspension arm.

    Torque: 44 N.m (450 kgf.cm, 32 ft.lbf) 

    Fig 13: Adjusting Wheel Angle With Knuckle Stopper Bolt
    G01353307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002