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Rear A/C Control Assembly: Inspection

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REAR HEATER CONTROL ASSEMBLY 

    Using a screwdriver, release the 4 claws and pull out the rear heater control assembly, then disconnect the connector.

    Fig 1: Releasing 4 Claws And Pulling Out Rear Heater Control Assembly
    G01352549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT ILLUMINATION OPERATION 

    Connect the positive (+) lead to terminal 2 and negative (-) lead to terminal 21 then check that the indicators come on.

    If operation is not as specified, replace the rear A/C control assembly.

    Fig 2: Inspecting Illumination Operation
    G01352550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT INDICATOR OPERATION 
    1. Connect the positive (+) lead all the other terminals to terminal 1 and negative (-) lead to, then check that the indicator comes on, as shown in the chart.
      Fig 3: Inspecting Indicator Operation
      G01352551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If operation is not as specified, replace the rear A/C control assembly.

      Fig 4: Switch And Tester Connection Chart
      G01352552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the positive (+) lead from the battery to terminal 2, then check whether the indicators dim.

      If operation is not as specified, replace the rear A/C control assembly.

      Fig 5: Inspecting Indicator Operation
      G01352553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT SWITCH CONTINUITY 

    Check the continuity between terminals while switch is pressed as shown in the chart.

    Fig 6: Identifying Switch Connector Terminals
    G01352554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If continuity is not as specified, replace the rear A/C control assembly.

    Fig 7: Switch Continuity Condition Chart
    G01352555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT VARIABLE RESISTOR OPERATION 
    1. Measure resistance between terminal 10 and 12.

      Standard resistance: 3.0 kΩ 

    2. Gradually move the temperature control lever from "COOL" side to "WARM" side, then check that the resistance between terminal 11 and 12 increase to 3.0kΩ.

      If operation is not as specified, replace the rear A/C control assembly.

      Fig 8: Inspecting Variable Resistor Operation
      G01352556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL HEATER CONTROL ASSEMBLY