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Front Extension Housing: Disassembly

  1. REMOVE DRIVE CLUTCH HUB 
    1. Using a snap ring expander, remove the snap ring.
    2. Fig 1: Removing Drive Clutch Hub
      G03322352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the drive clutch hub.

      SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04021, 09957-04010, 09958-04011)

  2. REMOVE FRONT OUTPUT SHAFT 

    Using a plastic hammer, drive out the front output shaft.

    Fig 2: Removing Front Output Shaft
    G03322353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE DUST DEFLECTOR 
    1. Using SST, remove the dust deflector.
      Fig 3: Removing Dust Deflector
      G03322354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011)

    2. Using a screwdriver and hammer, tap the dust deflector and remove it from the extension housing.
      Fig 4: Removing Dust Deflector From Extension Housing
      G03322355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE OIL SEAL 

    Using a screwdriver, pry out the oil seal from the front extension housing.

    Fig 5: Removing Oil Seal
    G03322356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE BALL BEARING 
    1. Using a screwdriver, remove the snap ring.
      Fig 6: Removing Snap Ring
      G03322357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the ball bearing.
      Fig 7: Removing Ball Bearing
      G03322358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09316-60011 (09316-00011, 09316-00071)