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Front Extension Housing: Reassembly

NOTE: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

INSTALL DUST DEFLECTOR
1. Using a plastic hammer, install a new dust deflector to the front extension housing.
  
  Fig 1: Installing Dust Deflector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install a new dust deflector to the front output shaft.
  
  Fig 2: Installing Dust Deflector To Front Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09316-20011, 09316-60011 (09316-00011)

INSTALL BALL BEARING

Using SST and a press, install the ball bearing to the front extension housing.

Fig 3: Installing Ball Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST 09316-60011 (09316-00011, 09316-00031)

Select a snap ring that will allow the minimum axial play.

Fig 4: Installing Snap Ring

G03322362

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SNAP RING THICKNESS

Mark	Thickness mm (in.)
A	1.70 (0.0669)
B	1.80 (0.0709)

Using a screwdriver, install a new snap ring.

INSTALL OIL SEAL
1. Apply MP grease to the lip of a new oil seal.
2. Using SST and a hammer, drive in a new oil seal to the front extension housing.
  
  Fig 5: Installing Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09316-60011 (09316-00011, 09316-00061)

INSTALL FRONT OUTPUT SHAFT AND DRIVE CLUTCH HUB

Using SST and a press, install the front output shaft and drive clutch hub.

Fig 6: Installing Front Output Shaft And Drive Clutch Hub
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071)

Select a snap ring that will allow the minimum axial play.

Fig 7: Installing Snap Ring

G03322365

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SNAP RING THICKNESS

Mark	Thickness mm (in.)
A	1.80 (0.0709)
B	1.90 (0.0748)
C	2.00 (0.0787)
D	2.10 (0.0827)
E	2.20 (0.0866)

Using a snap ring expander, install a new snap ring.