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Oil Pump: Inspection

  1. Inspect relief valve.

    Coat the valve with engine oil and check that it falls smoothly into the valve hole by its own weight.

    Fig 1: Inspecting Relief Valve
    G01161611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If it does not, replace the relief valve. If necessary, replace the oil pump assembly.

  2. Place drive and driven rotors into oil pump body.

    Place the drive and driven rotors into the oil pump body with the mark facing upward.

    Fig 2: Placing Drive & Driven Rotors into Oil Pump Body
    G01161612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Inspect rotor side clearance.

    Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

    Standard Side Clearance  : 0.030-0.090 mm (0.0012-0.0035 in.)

    Maximum Side Clearance  : 0.15 mm (0.0059 in.)

    If the side clearance is greater than maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

    Fig 3: Inspecting Rotor Side Clearance
    G01161613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Inspect rotor tip clearance.

    Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

    Standard Tip Clearance  : 0.110-0.240 mm (0.0043-0.0094 in.)

    Maximum Tip Clearance  : 0.35 mm (0.0138 in.)

    If the tip clearance is greater than maximum, replace the rotors as a set.

    Fig 4: Inspecting Rotor Tip Clearance
    G01161614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Inspect rotor body clearance.

    Using a feeler gauge, measure the clearance between the driven rotor and body.

    Standard Body Clearance  : 0.250-0.325 mm (0.0098-0.0128 in.)

    Maximum Body Clearance  : 0.30 mm (0.0118 in.)

    If the body clearance is greater than maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

    Fig 5: Inspecting Rotor Body Clearance
    G01161615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002