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Idler Gear: Reassembly

WARNING: This page is about a different car, the 2003 Lexus LX 470. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

  1. INSTALL FRONT TAPER ROLLER BEARING 

    Using SST and a press, install the front taper roller bearing.

    SST 09316-60011 (09316-00011,09316-00031)

    Fig 1: Installing Front Taper Roller Bearing
    G01353725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HIGH AND LOW CLUTCH SLEEVE 

    HINT:

    Make sure to install the high and low clutch sleeve in the correct direction.

    Fig 2: Installing High And Low Clutch Sleeve
    G01353726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NEEDLE ROLLER BEARING AND IDLER LOW GEAR TO IDLER GEAR 
    1. Apply gear oil to the needle roller bearing.
    2. Install the needle roller bearing and idler low gear.
      Fig 3: Installing Needle Roller Bearing And Idler Low Gear
      G01353727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR TAPER ROLLER BEARING 

    Using SST and a press, install the rear taper roller bearing.

    SST 09316-60011 (09316-00011, 09316-00071)

  5. INSPECT IDLER LOW GEAR RADIAL AND THRUST CLEARANCE (See  INSPECTION  ) 
    Fig 4: Installing Rear Taper Roller Bearing Using SST And Press
    G01353728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002