Front Door: Disassembly

Using a screwdriver, remove the No. 2 door inside handle bezel.

HINT:

Tape the screwdriver tip before use.

Fig 1: Removing No. 2 Door Inside Handle Bezel

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, pry the armrest base panel assembly out.

   HINT:

   Tape the screwdriver tip before use.

2. Disconnect the connector and remove the armrest base panel assembly.
3. Remove the 3 screws and window regulator master switch assembly.
4. Remove the 2 screws and separate the upper and lower armrest base panel.
   Fig 2: Removing Armrest Base Panel Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, pry the courtesy light assembly out.
2. Disconnect the connector and remove the courtesy light assembly.
   Fig 3: Removing Courtesy Light Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 7 screws.
   Fig 4: Removing Door Trim Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, disengage the clips, then pull the trim upward to remove it.

   HINT:

   Tape the screwdriver tip before use.

3. Disconnect the connectors.
   Fig 5: Identifying Door Trim Clips

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the 2 cables from the inside handle and remove the door trim.
   Fig 6: Disconnecting Cables From Inside Handle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the screw.
2. Using a screwdriver, disengage the 2 claws and remove the inside door handle.

   HINT:

   Tape the screwdriver tip before use.

3. Remove the No. 1 illumination light assembly and height adjustable anchor switch from the inside handle bezel.

Remove the 2 screws and seat memory switch.

Fig 7: Removing Inside Door Handle

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 3 screws, duct and vent seal.

Remove the 5 screws and door trim pocket assembly.

Remove the 2 clips and door frame garnish.

1. Disconnect the connector.
2. Remove the 3 bolts and outside rear view mirror.

1. Disconnect the connector.
2. Remove the 3 screws and door speaker.

1. Disconnect the connectors.
2. Remove the 2 screws and door ECU.

1. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
2. Using a moulding remover, remove the door belt moulding.
   Fig 9: Removing Door Belt Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a drill of less than 04 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
4. Remove the door glass run.

HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.

1. Open the door glass until the bolts appear in the service hole.
   Fig 10: Removing Door Glass Run

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and pull the glass upward to remove it.
   NOTE: Do not damage the door glass.
   Fig 11: Removing Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the connector.
2. Remove the 6 bolts.
3. Remove the regulator through the service hole.
   Fig 12: Removing Window Regulator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place the matchmarks on the window regulator motor bracket and regulator gear.
2. Using a torx wrench, remove the 3 screws and motor.
   NOTE: Do not rotate the motor only.
   Fig 13: Identifying Matchmarks On Window Regulator Motor Bracket And Regulator Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 2 bolts and door window rear guide.

Fig 14: Removing Door Window Rear Guide

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 2 bolts and door window front guide.

Fig 15: Removing Door Window Front Guide

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the connector.
2. Disconnect the opening control link from the outside handle frame.
3. Using a torx wrench, remove the 3 screws and door lock through the service hole.
4. Remove the door lock remote control cable and door inside locking cable.
   Fig 16: Removing Door Lock (W/O Door Closer)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the connector and wire harness clamps.
2. Disconnect the opening control link from the outside handle frame.
3. Using a torx wrench, remove the 4 screws and door closer through the service hole.
4. Remove door lock remote control cable and door inside locking cable.

1. Remove the hole plug.
   Fig 17: Removing Door Lock (W/ Door Closer)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a torx wrench, loosen the screw and remove the outside handle cover.
3. Remove the outside handle rear pad.
   Fig 18: Removing Outside Handle Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Hold the outside handle frame with your hand, and slide the outside handle rearward to remove it.
   NOTE: Do not damage the body surface.
5. Remove the outside handle front pad.
   Fig 19: Removing Outside Handle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the nut and outside handle frame.

Remove the clip and front door No. 2 weatherstrip. 

Fig 20: Removing Nut And Outside Handle Frame

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a drill of less than 04 mm (0.16 in.).
2. Gently and vertically place the drill tip onto the rivet, and cut the rivet flanges.
   NOTE:

   • Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.
   • Be careful when undertaking this task as the cut rivet is hot.
3. Even if flange is taken off, continue drilling and push cut remaining fragment with the drill.
4. Remove the moulding.
   Fig 21: Removing Window Frame Front Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Remove the 3 screws and window frame rear moulding. 

Fig 22: Removing Window Frame Rear Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002