Generator ASSY: Replacement

WARNING: This page is about a different car, the 2004 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE GENERATOR ASSY
1. Remove the wire harness clamp.
2. Disconnect the generator connector.
3. Open the terminal cap and remove the nut and the generator wire.
  
  Fig 1: Disconnecting Generator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Loosen bolts A and B.
5. Loosen bolt C to lessen the tension of the V belt No. 1.
  
  Fig 2: Loosening Bolt C
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove bolts A, B and the generator.
Fig 3: Removing Bolts A, B And Generator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR ASSY
1. Temporarily install generator with bolts A and B.
  
  Fig 4: Installing Generator With Bolts A & B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Adjust the V belt No. 1 tension by tightening bolt C. (See INSPECTION )
  
  Fig 5: Adjusting V Belt No. 1 Tension
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Tighten bolts A and B.
  Torque:
  
  58 N.m (592 kgf.cm, 43 ft.lbf) for bolt A
  
  18 N.m (184 kgf.cm, 13 ft.lbf) for bolt B
4. Install the generator wire with the nut.
  Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)
5. Connect the generator connector.
6. Install the wire harness clamp.
INSPECT DRIVE BELT (See INSPECTION )