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Lighting System: Inspection

WARNING: This page is about a different car, the 2005 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Light Control Switch Connector Terminals
G02610172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. HEADLAMP DIMMER SWITCH ASSY 
    1. Inspect light control switch continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in LIGHT CONTROL SWITCH  .

      Standard: 

      LIGHT CONTROL SWITCH

      Switch operation Tester connection Specified condition
      OFF - No continuity
      TAIL 14 - 16 Continuity
      HEAD 13 - 16 - 14 Continuity
      AUTO 12 - 16 Continuity
    2. Inspect headlight dimmer switch continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in HEADLIGHT DIMMER SWITCH  .

      Standard: 

      HEADLIGHT DIMMER SWITCH

      Switch operation Tester connection Specified condition
      FLASH 7 - 8 - 16 Continuity
      LOW BEAM 16 - 17 Continuity
      HI BEAM 7 - 16 Continuity
    3. Inspect turn signal switch continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in TURN SIGNAL SWITCH  .

      Standard: 

      TURN SIGNAL SWITCH

      Switch operation Tester connection Specified condition
      Right turn 2 - 3 Continuity
      Neutral - No continuity
      Left turn 1 - 2 Continuity
    4. Inspect front fog light switch continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in CONTINUITY CHECK  .

    Standard: 

    FRONT FOG LIGHT SWITCH

    Switch operation Tester connection Specified condition
    OFF - No continuity
    ON 11 - 18 Continuity
  2. HAZARD WARNING SIGNAL SWITCH ASSY 
    1. Check that there is continuity between the terminals at each switch position as shown in CONTINUITY CHECK  .
      Fig 2: Checking Continuity Between Hazard Signal Switch Terminals
      G02610173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      HAZARD WARNING SIGNAL SWITCH

      Switch operation Tester connection Specified condition
      OFF 3 - 4 No continuity
      ON 3 - 4 Continuity
      Illumination circuit 5 - 6 Continuity
    2. Inspect illumination operation.
    1. Connect the positive (+) lead from the battery to the terminal 6 and negative (-) lead to the terminal 5, then check that the illumination comes on.
  3. FRONT DOOR COURTESY LAMP SWITCH ASSY 
    1. Check that there is continuity between the terminal and the switch body when the switch is operated.

    Standard: 

    • ON (When shaft is pressed): No continuity 
    • OFF (When shaft is not pressed): Continuity 
  4. REAR DOOR COURTESY LAMP SWITCH ASSY 
    1. Check that there is continuity between the terminal and the switch body when the switch is operated.

    Standard: 

    ON (When shaft is pressed): No continuity 

    OFF (When shaft is not pressed): Continuity 

  5. BACK DOOR LOCK ASSY (W/O POWER BACK DOOR) 
    1. Inspect back door courtesy lamp switch operation.
      1. Check that there is continuity between the terminal 5 and the terminal 6 when the back door is open and closed.

    Standard: 

    • Back door is open: No continuity 
    • Back door is closed: Continuity 
    Fig 3: Inspecting Back Door Lock Assy (W/O Power Back Door)
    G02610174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. BACK DOOR LOCK ASSY (W/ POWER BACK DOOR) 
    1. Inspect back door courtesy lamp switch operation.
      1. Check that there is continuity between the terminal 3 and the terminal 4 when the back door is open and closed.

    Standard: 

    • Back door is open: No continuity 
    • Back door is closed: Continuity 
    Fig 4: Inspecting Back Door Lock Assy (W/Power Back Door)
    G02610175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. HEADLAMP RELAY 
    1. Inspect relay continuity.

    Standard: 

    HEADLAMP

    Condition Tester connection Specified condition
    Always 1 - 2 Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 5: Inspecting Headlamp Relay
    G02610176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. TAIL LAMP RELAY 
    1. Inspect relay continuity.

    Standard: 

    TAIL LAMP

    Condition Tester connection Specified condition
    Always 1 - 2
    3 - 4
    Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 6: Inspecting Tail Lamp Relay
    G02610177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. FOG LAMP RELAY 
    1. Inspect relay continuity.

    Standard: 

    FOG LAMP

    Condition Tester connection Specified condition
    Always 1 - 2 Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 7: Inspecting Fog Lamp Relay
    G02610178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. RUNNING LIGHT RELAY 
    1. Inspect relay continuity.

    Standard: 

    RUNNING LIGHT

    Condition Tester connection Specified condition
    Always 1 - 2
    3 - 4
    Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 8: Inspecting Running Light Relay
    G02610179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. HEADLAMP DAY DIM LIGHT RELAY 
    1. Inspect relay continuity.

    Standard: 

    HEADLAMP DAY DIM LIGHT

    Condition Tester connection Specified condition
    Always 1 - 2 Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 9: Inspecting Headlamp Day Dim Light Relay
    G02610180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. BRK RELAY 
    1. Inspect relay continuity.

    Standard: 

    BRK

    Condition Tester connection Specified condition
    Always 1 - 2
    3 - 4
    Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 10: Inspecting BRK Relay
    G02610181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. KEY CYLINDER LAMP ASSY 
    1. Connect the battery positive (+) lead to the terminal 1 and the battery negative (-) lead to the terminal 2, and check that the indicator light comes on.
    Fig 11: Checking Key Cylinder Lamp Assy
    G02610182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. TRANSPONDER KEY AMPLIFIER 
    1. Inspect key cylinder lamp operation.
      1. Connect the battery positive (+) lead to the terminal 2 and the battery negative (-) lead to the terminal 6, and check that the indicator light comes on.
    Fig 12: Inspecting Cylinder Lamp Operation
    G02610183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. ROOF CONSOLE BOX ASSY 
    1. Inspect map light assy continuity.
      1. Check the continuity between the terminals at each switch position as shown in ROOF CONSOLE BOX  .

    Standard: 

    ROOF CONSOLE BOX

    Switch operation Tester connection Specified condition
    OFF - No continuity
    DOOR 2 - 3 Continuity
    ON 1 - 2 Continuity
    Fig 13: Inspecting Map Light Assy Continuity
    G02610184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. AIR OUTLET REGISTER ASSY NO. 1 
    1. Inspect interior light LH No. 1 continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in AIR OUTLET REGISTER ASSY NO. 1  .

    Standard: 

    AIR OUTLET REGISTER ASSY NO. 1

    Switch operation Tester connection Specified condition
    OFF - No continuity
    DOOR 2 - 3 Continuity
    ON 1 - 2 Continuity
    Fig 14: Inspecting Interior Light LH No. 1
    G02610185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. AIR OUTLET REGISTER ASSY NO. 2 
    1. Inspect interior light RH No. 1 continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in AIR OUTLET REGISTER ASSY NO. 2  .

    Standard: 

    AIR OUTLET REGISTER ASSY NO. 2

    Switch operation Tester connection Specified condition
    OFF - No continuity
    DOOR 2 - 3 Continuity
    ON 1 - 2 Continuity
    Fig 15: Inspecting Interior Light RH No. 2
    G02610186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. AIR DUCT REGISTER ASSY NO. 3 
    1. Inspect interior light LH No. 1 continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in AIR DUCT REGISTER ASSY NO. 3  .

    Standard: 

    AIR DUCT REGISTER ASSY NO. 3

    Switch operation Tester connection Specified condition
    OFF - No continuity
    DOOR 2 - 3 Continuity
    ON 1 - 2 Continuity
    Fig 16: Inspecting Interior Light LH No. 3
    G02610187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. AIR OUTLET REGISTER ASSY NO. 4 
    1. Inspect interior light RH No. 2 continuity.
      1. Check that there is continuity between the terminals at each switch position as shown in AIR OUTLET REGISTER ASSY NO. 4  .

    Standard: 

    AIR OUTLET REGISTER ASSY NO. 4

    Switch operation Tester connection Specified condition
    OFF - No continuity
    DOOR 2 - 3 Continuity
    ON 1 - 2 Continuity
    Fig 17: Inspecting Interior Light RH No. 2
    G02610188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. FRONT DOOR TRIM BOARD SUB-ASSY LH 
    1. Inspect front door courtesy lamp.
      1. Check that the continuity exists between the terminals.

    Standard: There is continuity 

  21. FRONT DOOR TRIM BOARD SUB-ASSY RH 
    1. Inspect front door courtesy lamp.
      1. Check that the continuity exists between the terminals.

    Standard: There is continuity 

  22. REAR DOOR COURTESY LAMP ASSY LH 
    1. Check that the continuity exists between the terminals.

      Standard: There is continuity 

  23. REAR DOOR COURTESY LAMP ASSY RH 
    1. Check that the continuity exists between the terminals.

      Standard: There is continuity 

  24. ROOM LAMP ASSY NO. 2 
    1. Check that the continuity exists between the terminals.

      Standard: There is continuity 

  25. LH VISOR ASSY 
    1. Inspect vanity light continuity.
      1. Check that the continuity exists between the terminal 1 and the terminal 2 when the light is operated.

    Standard: 

    • OFF (closed): No continuity 
    • ON (opened): Continuity 
  26. RH VISOR ASSY 
    1. Inspect vanity light continuity.
      1. Check that the continuity exists between the terminal 1 and the terminal 2 when the light is operated.

    Standard: 

    • OFF (closed): No continuity 
    • ON (opened): Continuity 
  27. HEADLAMP LEVELING SWITCH 
    1. Connect the battery positive (+) lead to the terminal 1 and the battery negative (-) lead to the terminal 5.
      Fig 18: Connecting Battery To Terminal 1 & 5
      G02610189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance between the terminal 4 and the battery negative (-) lead when headlamp leveling switch is operated.
    3. Measure the resistance between the terminal 5 and the battery negative (-) lead when headlamp leveling switch is operated.

      Standard: 

      HEADLAMP LEVELING SWITCH

      Switch position Specified voltage (V)
      0 9.0 to 12.6
      1 7.9 to 11.1
      2 6.9 to 9.6
      3 5.8 to 8.2
      4 4.7 to 6.6
      5 3.7 to 5.1
    4. Inspect switch illumination.
    1. Connect the battery positive (+) lead to the terminal 3 and the battery negative (-) lead to the terminal 6, and check that the illumination comes on.
    Fig 19: Inspecting Switch Illumination
    G02610190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. STOP LAMP SWITCH ASSY 
    1. Check the continuity between the terminals at each switch position as shown in STOP LAMP SWITCH  .

      Standard: 

    STOP LAMP SWITCH

    Switch position Tester connection Specified condition
    Switch pin free 1 - 2 No continuity
    Switch pin free 3 - 4 Continuity
    Switch pin pushed in 1 - 2 Continuity
    Switch pin pushed in 3 - 4 No continuity
    Fig 20: Checking Continuity Between Stop Lamp Switch Assy
    G02610191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INTERIOR DOME LAMP SWITCH ASSY 
    1. Check that there is continuity between the terminals at each switch position as shown in INTERIOR DOME LAMP SWITCH  .

      Standard: 

      INTERIOR DOME LAMP SWITCH

      Switch operation Tester connection Specified condition
      OFF 8 - 7
      9 - 7
      10 - 7
      No continuity
      DOOR 5 - 10
      6 - 9
      7 - 8
      Continuity
      ON 7 - 8 - 9 - 10 Continuity
    2. Inspect illumination operation.
    1. Connect the battery positive (+) lead to the terminal 4 and the battery negative (-) lead to the terminal 1, and check that the illumination comes on.
    Fig 21: Checking Continuity Between Interior Dome Lamp Switch Assy
    G02610192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. LIGHT CONTROL RELAY 
    1. Inspect relay continuity.

      Standard: 

    LIGHT CONTROL

    Condition Tester connection Specified condition
    Always 1 - 2 Continuity
    Always 3 - 5 No continuity
    Apply B+ between the terminal 1 and 2 3 - 5 Continuity
    Fig 22: Inspecting Light Control Relay
    G02610193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002