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On-Vehicle Inspection

NOTE: "Cold" and "Hot" in these sentences express the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50 °C (122 °F) and "Hot" is from 50 °C (122 °F) to 100 °C (212 °F).
  1. INSPECT IGNITION COIL ASSY AND SPARK TEST 
    1. Confirm DTC.
      NOTE: If DTC is indicated, carry out troubleshooting in accordance with the procedure on the following DTC.
    2. Check that the spark occurs.
      1. Remove the ignition coils.
      2. Using a 16mm (0.63 in) plug wrench, remove the spark plugs.
      3. Install the spark plugs to each ignition coils, and connect the ignition coil connectors.
      4. Disconnect the 8 injector connectors.
      5. Ground the spark plugs.
      6. Check if spark occurs while engine is being cranked.
      NOTE:
      • Be sure to ground the spark plug, when checking. 
      • Replace the ignition coil when it is given an impact. 
      • Do not crank the engine for more than 2 seconds. 

      If the spark does not occur, do the test as follow.

      Fig 1: Spark Test Flow Chart
      G00927323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a 16 mm (0.63 in.) plug wrench, install the spark plugs.
      1. Torque: 17.5 N.m (178kgf.cm, 13ft.lbf) 
    4. Install the ignition coils.
      1. Torque: 7.5 N.m (76 kgf.cm, 66 in.lbf)