Transfer Case Oil Seal: Replacement

HINT:

COMPONENTS : TRANSFER ASSY 

1. DRAIN TRANSFER OIL 
2. REMOVE TRANSFER CASE LOWER PROTECTOR 
3. REMOVE AUTOMATIC TRANSMISSION ASSY 
   1. 2UZ-FE : (See AUTOMATIC TRANSMISSION ASSY (FROM AUGUST, 2003) )
4. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (  TRANSFER ASSY  ,  OVERHAUL  ) 
5. REMOVE TRANSFER CASE OIL SEAL 
   1. Using SST, remove the oil seal.
      1. SST 09308-00010
   NOTE: Do not damage the oil-seal-fitted surface of the case.
   Fig 1: Removing Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL TRANSFER CASE OIL SEAL 
   1. Coat the lip of a new oil seal with MP grease.
   2. Using SST and a hammer, drive in the oil seal until its surface is flush with the case upper surface.
      1. SST 09316-60011 (09316-00011)
      Fig 2: Installing Transfer Case Oil Seal

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSY (  TRANSFER ASSY  ,  OVERHAUL  ) 
8. INSTALL AUTOMATIC TRANSMISSION ASSY 
   1. 2UZ-FE : (See AUTOMATIC TRANSMISSION ASSY (FROM AUGUST, 2003) )
9. INSTALL TRANSFER CASE LOWER PROTECTOR 
   1. Install the 4 bolts and transfer case lower protector.
      1. Torque: 18 N.m (184 kgf.cm, 13 ft.lbf) 
10. ADD TRANSFER OIL (  TRANSFER OIL  )