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Fuel Pump: Removal

CAUTION: Do not smoke or work near an open frame when working the fuel pump. 
  1. REMOVE REAR SEAT CUSHION 
  2. REMOVE FLOOR SERVICE HOLE COVER 

    Remove the 3 cap nuts and service hole cover.

    Fig 1: Removing Cap Nuts & Floor Service Hole Cover
    G00893877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 
  4. DISCONNECT FUEL TANK MAIN TUBE (FUEL TUBE CONNECTOR) FROM FUEL SECTION PLATE 
    CAUTION:
    • Perform disconnecting operation of the fuel tube connector (quick type) after observing precaution (See  PRECAUTION   ).
    • As there is retained pressure in the fuel line, prevent it from splashing inside the vehicle compartment. 
    1. Remove the tube joint clip.
    2. Pull out the fuel main tube.
    3. Fig 2: Removing Fuel Main Tube
      G00893878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Plug the port of the fuel suction plate with a clean rubber cap.
  5. REMOVE FUEL PUMP AND SENDER GAUGE ASSEMBLY FROM FUEL TANK 
    1. Remove the 8 bolts and fuel tank vent tube set plate.
    2. Fig 3: Removing Fuel Tank Vent Tube Set Plate
      G00893879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Lift up the fuel pump and sender gauge assembly, and disconnect the fuel sub suction hose from the fuel return jet tube and remove the fuel pump, sender gauge assembly and gasket.
    4. Fig 4: Disconnecting Fuel Sub Suction Hose From Fuel Return Jet Tube
      G00893880Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 2 FUEL SUCTION SUPPORT (See  REMOVAL  ) 
  7. REMOVE FUEL PRESSURE REGULATOR AND FUEL RETURN JET TUBE ASSEMBLY (See  REMOVAL  ) 
  8. REMOVE FUEL SUCTION FILTER 
    1. Remove the clip.
    2. Pull out the suction filter.
      Fig 5: Removing Fuel Suction Filter
      G00893881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FUEL PUMP 
    1. Disconnect the fuel pump connector from the fuel pump.
    2. Pull out the fuel pump.
      Fig 6: Removing Fuel Pump
      G00893882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002