Tilt Steering Column: Disassembly
NOTE:
When using a vise, do not overtighten it.
- REMOVE TRANSPONDER KEY COIL AND KEY CYLINDER LAMP ASSEMBLY
Remove the screw, transponder key coil and key cylinder lamp assembly.
- REMOVE COLUMN UPPER BRACKET AND COLUMN UPPER CLAMP
- Using a centering punch, mark the center of the 2 tapered-head bolts.
- Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
- Using a screw extractor, remove the 2 bolts, column upper bracket and column upper clamp.
- REMOVE COLUMN TUBE SUPPORT
- Remove the bolt and column tube support with the lower column tube attachment.
- Remove the lower column tube attachment from the column tube support.
- REMOVE 2 ENERGY ABSORBING PLATES
- Using pliers, remove the 2 energy absorbing clips.
- Remove the 2 energy absorbing plates and 2 energy absorbing plate guides.
- REMOVE COLUMN PROTECTOR
Remove the 2 bolts and column protector.
- REMOVE 2 TENSION SPRINGS
Using SST, remove the 2 tension springs.
- SST 09703-30010
- REMOVE TURN SIGNAL BRACKET
- Using pliers, remove the tension spring.
- Remove the 2 bolts and turn signal bracket.
- REMOVE TILT LEVER ASSEMBLY
- Remove the tension spring.
- Remove the spring nut, tilt lever assembly and tilt lever link.
- Remove the 2 bushings from the upper column tube subassembly.
- REMOVE MAIN SHAFT ASSEMBLY WITH UPPER COLUMN TUBE SUB-ASSEMBLY
- Using a hexagon wrench (6 mm), remove the 2 tilt steering shafts.
- Remove the pawl retainer and main shaft assembly with the upper column tube sub-assembly.
- Using a pin punch (5 mm) and a hammer, remove the No. 2 tilt steering shaft and pawl assembly.
- REMOVE UPPER COLUMN TUBE SUB-ASSEMBLY FROM MAIN SHAFT ASSEMBLY
- Bent the joint of the main shaft at right angles, leaving the cross ball in the No. 2 main shaft sub-assembly, separate the main shaft into the No. 1 main shaft with upper column tube sub-assembly and No. 2 main shaft sub-assembly.
- Secure the No. 1 main shaft with upper column tube subassembly and SST in a vise.
- SST 09316-60011 (09316-00051)
- Using SST, compress the spring of the upper column tube sub-assembly.
- SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04011)
NOTE: Do not overtighten the SST. - Using snap ring expander, remove the snap ring and No. 1 main shaft.
- REMOVE COMPRESSION SPRING, BEARING THRUST COLLAR AND BEARING
- REMOVE MAIN SHAFT BUSHING
Using a screwdriver, tap out the main shaft bushing.