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Fuel Pump: Installation

  1. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline to the O-ring.
    2. Push in the fuel pump.
    3. Connect the fuel pump connector.
      Fig 1: Installing Fuel Pump
      G00893883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL SUCTION FILTER 

    Install the suction filter with a new clip.

    3. Fig 2: Installing Fuel Suction Filter
    G00893884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PRESSURE REGULATOR AND FUEL RETURN JET TUBE ASSEMBLY (See  INSTALLATION  ) 
  4. INSTALL NO. 2 FUEL SUCTION SUPPORT (See  INSTALLATION  ) 
  5. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK 
    1. Install a new gasket to the fuel suction plate.
    2. Connect the fuel sub suction hose to the fuel return jet tube.
    3. Attach the fuel pump and sender gauge assembly to the fuel tank.
      Fig 3: Connecting Fuel Sub Suction Hose To Fuel Return Jet Tube
      G00893885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel tank vent tube set plate with the 8 bolts.
      1. Torque: 3.5 N.m (36 kgf.cm, 31 in.lbf) 
      Fig 4: Installing Fuel Tank Vent Tube Set Plate
      G00893886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT FUEL TANK MAIN TUBE (FUEL TUBE CONNECTOR) TO FUEL SUCTION PLATE 
    Fig 5: Attaching Fuel Tube Connector To Port Of Fuel Suction Plate
    G00893887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the fuel tube connector to the port of the fuel suction plate.
    2. Install the tube joint clip.
      3. Fig 6: Connecting Clip Of Tube Joint
      G00893888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Check that the connector is inserted fully and securely. 
    • Check that the clip of the tube joint is on the collar of the connector. 
    • After installing the clip of the tube joint, check that the connector is not pulled off. 
  7. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 
  8. CHECK FOR FUEL LEAKS (See  SFI SYSTEM  ) 
  9. INSTALL FLOOR SERVICE HOLE COVER 

    Install the service hole cover with the 3 cap nuts.

    10. Fig 7: Installing Cap Nuts & Floor Service Hole Cover
    G00893889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR SEAT CUSHION 
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