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Extension Housing: Replacement

  1. REMOVE REVERSE RESTRICT PIN 
    1. Using a hexagon wrench, remove the screw plug.
    2. Using a pin punch and hammer, drive out the slotted spring pin.
    3. Pull off the lever housing and slide out the shaft.
  2. INSPECT REVERSE RESTRICT PIN 
    1. Turn and push the reverse restrict pin by hand.
    2. Check for smooth operation.
    Fig 1: Inspecting Reverse Restrict Pin
    G00894144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REVERSE RESTRICT PIN 
    1. Install the lever housing.
    2. Using a pin punch and hammer, drive in the slotted spring pin, as shown in Fig 2 .
      1. Drive in depth: 16 - 17 mm (0.63 - 0.67 in.) 
    3. Apply sealant to the plug.
      1. Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent. 
    4. Install and torque the screw plug.
      1. Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 
    Fig 2: Identifying Drive In Depth Of Slotted Spring Pin
    G00894145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. IF NECESSARY, REPLACE REAR BEARING OUTER RACE 
    1. Using 2 screwdrivers, remove the snap ring.
      Fig 3: Removing Snap Ring
      G00894146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the outer race.
      1. SST 09308-00010
      Fig 4: Removing Outer Race
      G00894147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, install a new outer race.
      1. SST 09950-60010 (09951-00560), 09950-70010 (09951-07150)
    4. Using a screwdriver, install the snap ring.
      Fig 5: Installing New Outer Race
      G00894148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. IF NECESSARY, REPLACE OIL SEAL 
    1. Using SST, remove the oil seal.
      1. SST 09308-00010 or 09308-10010 w/ output shaft installed
      Fig 6: Removing Oil Seal Using SST
      G00894149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, drive in a new oil seal.
      1. SST 09950-60010 (09951-00560), 09950-70010 (09951-07150)
      2. Drive in depth: 0 +/- 0.5 mm (0 +/- 0.020 in.) 
      Fig 7: Installing New Oil Seal Using SST & Hammer
      G00894150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002