Section 123 (Generators & Regulators): Overhaul: Generator: Assembly
WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.
To assemble, reverse disassembly procedure. Use generator Pulley Set Nut Wrench Set (SST 09820-63011) to install generator pulley. Place SST "C" securely into a vise. Install SST "A" and "B" and generator into SST "C". See Fig 1. Before installing brush holder, push brushes back into holder and install .039" (1 mm) pin into brush holder hole. See Fig 2. Tighten pulley nut in the opposite direction of disassembly. See TORQUE SPECIFICATIONS . Using 21 mm socket, carefully press in generator coil. To complete assembly, reverse disassembly procedure. After completing assembly, verify rotor turns smoothly. After completing assembly, verify rotor turns smoothly.